JCB 3CX, 4CX, 5CX Backhoe Loader Operator Manual 9821-6250

Description

• Model List:
  • 3CX, 4CX, 5CX Backhoe Loader

• 1. Acronyms Glossary ………………………………………………………………………………………………………………………. ix
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
• 7. Cab-Canopy ………………………………………………………………………………………………………………………… 2
• 8. Cross References ………………………………………………………………………………………………………………… 2
• 9. Location of Manual ………………………………………………………………………………………………………………. 2
• 10. Safety
• 11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
• 12. Safety Warnings …………………………………………………………………………………………………………………… 3
• 13. General Safety …………………………………………………………………………………………………………………….. 4
• 14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
• 15. About the Product
• 16. Introduction
• 17. General ……………………………………………………………………………………………………………………………….. 7
• 18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
• 19. Product Compliance ……………………………………………………………………………………………………………… 7
• 20. Description
• 21. General ……………………………………………………………………………………………………………………………….. 8
• 22. Intended Use ……………………………………………………………………………………………………………………….. 8
• 23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
• 24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
• 25. Danger Zone ……………………………………………………………………………………………………………………….. 8
• 26. Main Component Locations …………………………………………………………………………………………………… 9
• 27. Product and Component Identification
• 28. Machine …………………………………………………………………………………………………………………………….. 10
• 29. Engine ………………………………………………………………………………………………………………………………. 10
• 30. Axle ………………………………………………………………………………………………………………………………….. 11
• 31. Gearbox …………………………………………………………………………………………………………………………….. 12
• 32. Operator Protective Structure ………………………………………………………………………………………………. 13
• 33. Safety Labels
• 34. General ……………………………………………………………………………………………………………………………… 14
• 35. Safety Label Identification ……………………………………………………………………………………………………. 15
• 36. Operator Station
• 37. Component Locations …………………………………………………………………………………………………………. 17
• 38. Interior Switches
• 39. Ignition Switch ……………………………………………………………………………………………………………………. 23
• 40. Multi-Purpose Switch ………………………………………………………………………………………………………….. 23
• 41. Cab Interior Light ……………………………………………………………………………………………………………….. 24
• 42. Console Switches
• 43. General ……………………………………………………………………………………………………………………………… 25
• 44. Road Lights ……………………………………………………………………………………………………………………….. 25
• 45. Rear Fog Lights …………………………………………………………………………………………………………………. 25
• 46. Hazard Warning Lights ……………………………………………………………………………………………………….. 25
• 47. Front Work Lights ………………………………………………………………………………………………………………. 26
• 48. Rear Work Lights ……………………………………………………………………………………………………………….. 26
• 49. Four Wheel Drive Selector ………………………………………………………………………………………………….. 26
• 50. Smooth Ride System (SRS) ………………………………………………………………………………………………… 26
• 51. Smooth Ride System with Hose Burst Check Valve ……………………………………………………………….. 26
• 52. Beacon ……………………………………………………………………………………………………………………………… 26
• 53. Air-Conditioning ………………………………………………………………………………………………………………….. 26
• 54. Window Heater ………………………………………………………………………………………………………………….. 27
• 55. Lifting Warning System ……………………………………………………………………………………………………….. 27
• 56. Loader Quickhitch ………………………………………………………………………………………………………………. 27
• 57. Kingpost Clamp ………………………………………………………………………………………………………………….. 27
• 58. Rear Window Wiper ……………………………………………………………………………………………………………. 27
• 59. Bi-Directional and Hammer Mode Selector ……………………………………………………………………………. 27
• 60. Hydraulic Flow Control ……………………………………………………………………………………………………….. 27
• 61. Return To Dig Enable …………………………………………………………………………………………………………. 28
• 62. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………….. 28
• 63. Hammer …………………………………………………………………………………………………………………………….. 28
• 64. Auto Drive …………………………………………………………………………………………………………………………. 28
• 65. Drinks Machine ………………………………………………………………………………………………………………….. 28
• 66. Excavator-Loader Control Selector ……………………………………………………………………………………….. 28
• 67. Operation
• 68. Introduction
• 69. General ……………………………………………………………………………………………………………………………… 31
• 70. Operating Safety
• 71. General ……………………………………………………………………………………………………………………………… 32
• 72. Worksite Safety ………………………………………………………………………………………………………………….. 34
• 73. Risk Assessment ……………………………………………………………………………………………………………….. 35
• 74. Walk-Around Inspection
• 75. General ……………………………………………………………………………………………………………………………… 37
• 76. Entering and Leaving the Operator Station
• 77. General ……………………………………………………………………………………………………………………………… 38
• 78. Doors
• 79. Operator Door ……………………………………………………………………………………………………………………. 39
• 80. Windows
• 81. Side Window ……………………………………………………………………………………………………………………… 40
• 82. Rear Window …………………………………………………………………………………………………………………….. 40
• 83. Battery Isolator
• 84. General ……………………………………………………………………………………………………………………………… 42
• 85. Before Starting the Engine
• 86. General ……………………………………………………………………………………………………………………………… 43
• 87. Operator Seat
• 88. General ……………………………………………………………………………………………………………………………… 45
• 89. Suspension Seat ………………………………………………………………………………………………………………… 45
• 90. Seat Belt
• 91. General ……………………………………………………………………………………………………………………………… 49
• 92. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 49
• 93. Mirrors
• 94. General ……………………………………………………………………………………………………………………………… 51
• 95. Starting the Engine
• 96. General ……………………………………………………………………………………………………………………………… 52
• 97. Immobiliser ………………………………………………………………………………………………………………………… 53
• 98. Warming Up ………………………………………………………………………………………………………………………. 56
• 99. Stopping and Parking
• 100. General ……………………………………………………………………………………………………………………………… 57
• 101. Preparing for Travel
• 102. General ……………………………………………………………………………………………………………………………… 59
• 103. Preparing for Road Travel …………………………………………………………………………………………………… 60
• 104. Preparing for Worksite Travel ………………………………………………………………………………………………. 63
• 105. Beacon ……………………………………………………………………………………………………………………………… 64
• 106. Safety Equipment
• 107. Boom Lock ………………………………………………………………………………………………………………………… 66
• 108. Slew Lock …………………………………………………………………………………………………………………………. 67
• 109. Control Lock ………………………………………………………………………………………………………………………. 68
• 110. Drive Controls
• 111. Steering Wheel ………………………………………………………………………………………………………………….. 70
• 112. Steering Column ………………………………………………………………………………………………………………… 70
• 113. Accelerator Pedal ……………………………………………………………………………………………………………….. 70
• 114. Hand Throttle Control …………………………………………………………………………………………………………. 71
• 115. Service Brake Pedal …………………………………………………………………………………………………………… 72
• 116. Park Brake ………………………………………………………………………………………………………………………… 72
• 117. Transmission Drive Lever ……………………………………………………………………………………………………. 72
• 118. Gear Lever ………………………………………………………………………………………………………………………… 75
• 119. Transmission Kickdown Switch …………………………………………………………………………………………….. 75
• 120. Transmission Dump Switch …………………………………………………………………………………………………. 76
• 121. Steer Mode Control ……………………………………………………………………………………………………………. 76
• 122. Transmission Mode …………………………………………………………………………………………………………….. 78
• 123. Instruments
• 124. Instrument Panel ………………………………………………………………………………………………………………… 80
• 125. Speedometer ……………………………………………………………………………………………………………………… 91
• 126. Getting the Machine Moving
• 127. General ……………………………………………………………………………………………………………………………… 92
• 128. Slopes
• 129. General ……………………………………………………………………………………………………………………………… 94
• 130. Driving on Slopes ………………………………………………………………………………………………………………. 94
• 131. Driving the Machine
• 132. Steer Modes ………………………………………………………………………………………………………………………. 95
• 133. Limited Slip Differential (LSD) ……………………………………………………………………………………………… 95
• 134. TorqueLock ………………………………………………………………………………………………………………………… 95
• 135. Operating Levers-Pedals
• 136. General ……………………………………………………………………………………………………………………………… 97
• 137. Control Layouts ………………………………………………………………………………………………………………….. 97
• 138. Loader Controls …………………………………………………………………………………………………………………. 97
• 139. Excavator Arm Controls …………………………………………………………………………………………………….. 109
• 140. Stabiliser Controls …………………………………………………………………………………………………………….. 131
• 141. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 134
• 142. Lifting and Loading
• 143. General ……………………………………………………………………………………………………………………………. 140
• 144. Lifting (Object Handling) Kit ……………………………………………………………………………………………….. 140
• 145. Load Charts …………………………………………………………………………………………………………………….. 141
• 146. Lifting Warning System ……………………………………………………………………………………………………… 145
• 147. Working with the Loader
• 148. General ……………………………………………………………………………………………………………………………. 147
• 149. Filling the Shovel ……………………………………………………………………………………………………………… 148
• 150. Loading a Truck ……………………………………………………………………………………………………………….. 149
• 151. Working with the Excavator Arm
• 152. General ……………………………………………………………………………………………………………………………. 150
• 153. Preparing to Use the Excavator Arm ………………………………………………………………………………….. 150
• 154. Lifting With the Excavator Arm …………………………………………………………………………………………… 151
• 155. Digging ……………………………………………………………………………………………………………………………. 152
• 156. Changing the Bucket Linkage ……………………………………………………………………………………………. 153
• 157. Extending Dipper ……………………………………………………………………………………………………………… 156
• 158. Knuckle Boom ………………………………………………………………………………………………………………….. 160
• 159. Heating, Ventilating and Air-Conditioning (HVAC)
• 160. Air-Conditioning Controls …………………………………………………………………………………………………… 163
• 161. Cab Heater Controls …………………………………………………………………………………………………………. 164
• 162. Face Level Fan ………………………………………………………………………………………………………………… 164
• 163. Extreme Cold Climate Heater
• 164. General ……………………………………………………………………………………………………………………………. 165
• 165. Power Sockets
• 166. Auxiliary Power Socket ……………………………………………………………………………………………………… 172
• 167. Radio
• 168. General ……………………………………………………………………………………………………………………………. 173
• 169. Cab Options
• 170. Drinks Machine ………………………………………………………………………………………………………………… 174
• 171. Fire Extinguisher
• 172. General ……………………………………………………………………………………………………………………………. 176
• 173. Moving a Disabled Machine
• 174. Getting the Machine Unstuck …………………………………………………………………………………………….. 177
• 175. Jump-Starting the Engine ………………………………………………………………………………………………….. 177
• 176. Retrieval ………………………………………………………………………………………………………………………….. 178
• 177. Loader Arm (Emergency Operation) …………………………………………………………………………………… 180
• 178. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 181
• 179. Lifting the Machine
• 180. General ……………………………………………………………………………………………………………………………. 182
• 181. Transporting the Machine
• 182. General ……………………………………………………………………………………………………………………………. 186
• 183. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 186
• 184. Operating Environment
• 185. General ……………………………………………………………………………………………………………………………. 188
• 186. Operating in Low Temperatures …………………………………………………………………………………………. 188
• 187. Operating in High Temperatures …………………………………………………………………………………………. 188
• 188. Refuelling
• 189. General ……………………………………………………………………………………………………………………………. 190
• 190. Low Fuel Levels ……………………………………………………………………………………………………………….. 190
• 191. Filling the Tank …………………………………………………………………………………………………………………. 190
• 192. Attachments
• 193. Working with Attachments
• 194. Introduction ………………………………………………………………………………………………………………………. 193
• 195. Attachments for your Machine ……………………………………………………………………………………………. 193
• 196. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 194
• 197. Direct-Mounted Attachments
• 198. General ……………………………………………………………………………………………………………………………. 198
• 199. Tool Carrier
• 200. General ……………………………………………………………………………………………………………………………. 199
• 201. Quickhitch
• 202. General ……………………………………………………………………………………………………………………………. 202
• 203. Loader Quickhitch …………………………………………………………………………………………………………….. 202
• 204. Loader Quickhitch Carriage ……………………………………………………………………………………………….. 203
• 205. Excavator Arm Quickhitch …………………………………………………………………………………………………. 204
• 206. Auxiliary Circuits
• 207. General ……………………………………………………………………………………………………………………………. 217
• 208. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………… 217
• 209. Bi-directional Circuits ………………………………………………………………………………………………………… 218
• 210. Shovels
• 211. Shovel Forks ……………………………………………………………………………………………………………………. 223
• 212. Street Pads ……………………………………………………………………………………………………………………… 225
• 213. Side-Shift Carriage
• 214. General ……………………………………………………………………………………………………………………………. 226
• 215. Hose Reel
• 216. General ……………………………………………………………………………………………………………………………. 232
• 217. Work Platforms
• 218. General ……………………………………………………………………………………………………………………………. 234
• 219. Hydraulic Thumb
• 220. General ……………………………………………………………………………………………………………………………. 235
• 221. Hammer
• 222. General ……………………………………………………………………………………………………………………………. 236
• 223. Preservation and Storage
• 224. Cleaning
• 225. General ……………………………………………………………………………………………………………………………. 239
• 226. Preparation ………………………………………………………………………………………………………………………. 239
• 227. Checking For Damage
• 228. General ……………………………………………………………………………………………………………………………. 241
• 229. Storage
• 230. General ……………………………………………………………………………………………………………………………. 242
• 231. Put into Storage ……………………………………………………………………………………………………………….. 242
• 232. During Storage …………………………………………………………………………………………………………………. 242
• 233. Take out of Storage ………………………………………………………………………………………………………….. 243
• 234. Security
• 235. General ……………………………………………………………………………………………………………………………. 244
• 236. JCB Plantguard ………………………………………………………………………………………………………………… 244
• 237. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 244
• 238. LiveLink …………………………………………………………………………………………………………………………… 244
• 239. Maintenance
• 240. Introduction
• 241. General ……………………………………………………………………………………………………………………………. 245
• 242. Owner-Operator Support ……………………………………………………………………………………………………. 245
• 243. Service-Maintenance Agreements ………………………………………………………………………………………. 246
• 244. Initial Service and Inspection ……………………………………………………………………………………………… 246
• 245. Obtaining Spare Parts ………………………………………………………………………………………………………. 246
• 246. Maintenance Safety
• 247. General ……………………………………………………………………………………………………………………………. 247
• 248. Fluids and Lubricants ……………………………………………………………………………………………………….. 248
• 249. Maintenance Schedules
• 250. General ……………………………………………………………………………………………………………………………. 252
• 251. How to Use the Maintenance Schedules …………………………………………………………………………….. 252
• 252. Maintenance Intervals ……………………………………………………………………………………………………….. 252
• 253. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 253
• 254. Functional Tests and Final Inspection …………………………………………………………………………………. 256
• 255. Maintenance Positions
• 256. General ……………………………………………………………