JCB 3CX, 4CX Advanced Precision Control Backhoe Loader Operator Manual 9811-0540

Description

• Model List:
  • 3CX, 4CX Advanced Precision Control Backhoe Loader

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Using the Machine …………………………………………………………………………1
• 12. Cab-Canopy …………………………………………………………………………………2
• 13. Cross References ………………………………………………………………………….2
• 14. Machine Description …………………………………………………………………………..3
• 15. The JCB Backhoe Loader ………………………………………………………………3
• 16. Component List …………………………………………………………………………….3
• 17. Safety Check List ……………………………………………………………………………….4
• 18. Safety – Yours and Others ………………………………………………………………4
• 19. General Safety ……………………………………………………………………………..4
• 20. Operating Safety …………………………………………………………………………..6
• 21. Maintenance Safety ……………………………………………………………………….7
• 22. Safety Decals ………………………………………………………………………………….10
• 23. Safety Decal Recognition …………………………………………………………….. 11
• 24. Identifying Your Machine …………………………………………………………………..12
• 25. Machine Identification Plate ………………………………………………………….12
• 26. Typical Vehicle Identification Number (VIN) …………………………………….12
• 27. Component Identification Plates …………………………………………………….12
• 28. Transmission Identification Numbers ……………………………………………..13
• 29. Rops-Fops Certification Plate ………………………………………………………..14
• 30. Machine Security ……………………………………………………………………………..15
• 31. JCB Plantguard …………………………………………………………………………..15
• 32. Operation
• 33. Introduction ……………………………………………………………………………………..17
• 34. Before Entering the Cab ……………………………………………………………………18
• 35. Entering and Leaving the Cab ……………………………………………………………19
• 36. Doors and Windows …………………………………………………………………………20
• 37. Opening and Closing the Doors …………………………………………………….20
• 38. Opening and Closing the Side Windows …………………………………………20
• 39. Opening and Closing the Rear Window ………………………………………….21
• 40. Seat Controls …………………………………………………………………………………..22
• 41. Electrical Options ………………………………………………………………………..23
• 42. Seat Belt …………………………………………………………………………………………24
• 43. Inertia Reel Seat Belt …………………………………………………………………..24
• 44. Cab Layout ……………………………………………………………………………………..25
• 45. Drive Controls, Switches and Instruments ……………………………………………26
• 46. Drive Controls ……………………………………………………………………………..26
• 47. Switches …………………………………………………………………………………….29
• 48. Instruments …………………………………………………………………………………37
• 49. TorqueLock …………………………………………………………………………………40
• 50. Extreme Cold Climate Heater Switch (Optional) ………………………………41
• 51. Air Conditioning and Heater Controls ……………………………………………..47
• 52. Operating Levers ……………………………………………………………………………..48
• 53. Loader Controls …………………………………………………………………………..48
• 54. Loader Shovel …………………………………………………………………………….49
• 55. Stabiliser Controls ……………………………………………………………………….52
• 56. Backhoe Controls ………………………………………………………………………..54
• 57. Safety Equipment …………………………………………………………………………….61
• 58. Boom and Slew Locks ………………………………………………………………….61
• 59. Stabiliser Travel Locks ………………………………………………………………….63
• 60. Warning Beacon ………………………………………………………………………….64
• 61. Before Starting The Engine ……………………………………………………………….65
• 62. Starting The Engine ………………………………………………………………………….67
• 63. Preparing The Machine For Travel ……………………………………………………..69
• 64. Backhoe Attachments ………………………………………………………………….69
• 65. Tucked In Travel Position ……………………………………………………………..69
• 66. Central Protruding Travel Position ………………………………………………….70
• 67. Road Travel Position ……………………………………………………………………70
• 68. Site Travelling Position …………………………………………………………………73
• 69. Testing The Park Brake …………………………………………………………………….74
• 70. Getting The Machine Moving ……………………………………………………………..75
• 71. Operating Practices ……………………………………………………………………..75
• 72. Stopping and Parking the Machine ……………………………………………………..78
• 73. Working With The Machine ……………………………………………………………….80
• 74. Using The Attachments And Site Safety …………………………………………80
• 75. Working With The Loader ……………………………………………………………..82
• 76. Working With The Backhoe …………………………………………………………..84
• 77. Operating In Low And High Temperatures …………………………………………..95
• 78. Low Temperatures ……………………………………………………………………….95
• 79. High Temperatures ………………………………………………………………………95
• 80. Moving A Disabled Machine ………………………………………………………………96
• 81. Transporting The Machine …………………………………………………………………97
• 82. Storage …………………………………………………………………………………………..99
• 83. Storing the Machine ……………………………………………………………………..99
• 84. Routine Maintenance
• 85. Service Requirements …………………………………………………………………….101
• 86. Introduction ……………………………………………………………………………….101
• 87. Owner-Operator Support …………………………………………………………….101
• 88. Service-Maintenance Agreements ……………………………………………….101
• 89. Initial Service and Inspection (100 Hours) ……………………………………..101
• 90. Lifting Regulations – Inspections and Tests ……………………………………102
• 91. Obtaining Replacement Parts ………………………………………………………102
• 92. Health and Safety …………………………………………………………………………..103
• 93. Lubricants …………………………………………………………………………………103
• 94. Battery ……………………………………………………………………………………..105
• 95. First Aid – Electrolyte ………………………………………………………………….105
• 96. Service Schedules ………………………………………………………………………….107
• 97. Introduction ……………………………………………………………………………….107
• 98. How to Use the Service Schedules ………………………………………………107
• 99. Pre-start Cold Checks, Service Points and Fluid Levels ………………….108
• 100. Functional Test and Final Inspection ……………………………………………. 111
• 101. Fluids, Lubricants and Capacities …………………………………………………….. 113
• 102. Coolant Mixtures ………………………………………………………………………. 115
• 103. Cleaning the Machine …………………………………………………………………….. 116
• 104. Introduction ………………………………………………………………………………. 116
• 105. Preparing the Machine for Cleaning …………………………………………….. 116
• 106. Cleaning the Machine ………………………………………………………………… 117
• 107. Checking for Damage ……………………………………………………………………..120
• 108. Seat Belt ……………………………………………………………………………………….121
• 109. Checking the Seat Belt Condition and Security ………………………………121
• 110. ROPS-FOPS Structure ……………………………………………………………………122
• 111. Checking The ROPS-FOPS Structure …………………………………………..122
• 112. Loader Arm Safety Strut ………………………………………………………………….123
• 113. Installing …………………………………………………………………………………..123
• 114. Removing …………………………………………………………………………………124
• 115. Greasing ……………………………………………………………………………………….125
• 116. Loader Arms ……………………………………………………………………………..125
• 117. Backhoe and Quickhitch ……………………………………………………………..126
• 118. Front Axle (2 Wheel Drive Machines) ……………………………………………127
• 119. Front Axle (4 Wheel Drive Machines) ……………………………………………127
• 120. Front Axle (All Wheel Drive Machines) ………………………………………….128
• 121. Rear Axle (All Wheel Drive Machines) ………………………………………….128
• 122. Extending Dipper ……………………………………………………………………….129
• 123. Driveshafts ……………………………………………………………………………….129
• 124. 6 – In – 1 Clamshovel ………………………………………………………………….130
• 125. Stabilisers (Centremount Machines) …………………………………………….130
• 126. Loader Quickhitch ……………………………………………………………………..130
• 127. Power Sideshift …………………………………………………………………………130
• 128. Kingpost …………………………………………………………………………………..131
• 129. Knuckle (if fitted) ………………………………………………………………………..131
• 130. Backhoe Quickhitch (Hydraulic) …………………………………………………..132
• 131. Access Panels ……………………………………………………………………………….133
• 132. Engine Cover …………………………………………………………………………….133
• 133. Front Grille ………………………………………………………………………………..134
• 134. Brakes ………………………………………………………………………………………….135
• 135. Park Brake Adjustment ……………………………………………………………….135
• 136. Checking the Foot Brake Fluid Level ……………………………………………135
• 137. Electrical System ……………………………………………………………………………136
• 138. Battery ……………………………………………………………………………………..136
• 139. Jump Starting The Engine …………………………………………………………..137
• 140. Fuses ……………………………………………………………………………………….139
• 141. Link Box Fuses ………………………………………………………………………….141
• 142. Relays ……………………………………………………………………………………..142
• 143. Engine ………………………………………………………………………………………….144
• 144. Checking the Oil Level ……………………………………………………………….144
• 145. Changing the Oil and Filter ………………………………………………………….144
• 146. Changing the Air Filter Elements ………………………………………………….147
• 147. Checking the Coolant …………………………………………………………………148
• 148. Changing the Coolant …………………………………………………………………149
• 149. Cleaning the Cab Heater Filter …………………………………………………….150
• 150. Front End Accessory Drive Belt …………………………………………………..151
• 151. Fuel System …………………………………………………………………………………..153
• 152. Types of Fuel …………………………………………………………………………….153
• 153. Filling the Tank ………………………………………………………………………….154
• 154. Draining the Water Separator and Engine Fuel Filter ………………………155
• 155. Changing the Water Separator Filter …………………………………………….155
• 156. Cleaning Water Sedimenter Pump ……………………………………………….156
• 157. Changing the Engine Fuel Filter Element ………………………………………157
• 158. Bleeding the System ………………………………………………………………….158
• 159. Hydraulic System ……………………………………………………………………………159
• 160. Checking the Fluid Level …………………………………………………………….159
• 161. Hydraulic Tank Cap ……………………………………………………………………160
• 162. Changing the Filter Element ………………………………………………………..160
• 163. Changing the Suction Strainer ……………………………………………………..162
• 164. Changing the Pilot Filter Element …………………………………………………163
• 165. Hydraulic Oil Cooler …………………………………………………………………..164
• 166. Transmission …………………………………………………………………………………165
• 167. Checking the Oil Level ……………………………………………………………….165
• 168. Changing the Oil and Filter ………………………………………………………….165
• 169. Tyres and Wheels …………………………………………………………………………..167
• 170. Tyre Inflation ……………………………………………………………………………..167
• 171. Checking the Wheel Nut Torques …………………………………………………167
• 172. Axles …………………………………………………………………………………………….168
• 173. Front and Rear Axle (All Wheel Steer Machines) ……………………………168
• 174. Front and Rear Axle (Two Wheel Steer Machines) …………………………170
• 175. Wear Pads …………………………………………………………………………………….172
• 176. Extradig Dipper Wear Pads …………………………………………………………172
• 177. Stabiliser Legs (Sideshift Machines Only) ……………………………………..174
• 178. Windscreen Washer ……………………………………………………………………….175
• 179. Checking the Level …………………………………………………………………….175
• 180. Optional Attachments
• 181. Introduction ……………………………………………………………………………………177
• 182. Attachments For Your Machine ………………………………………………………..178
• 183. Attachment Operation ……………………………………………………………………..179
• 184. Auxiliary Return Hose Options …………………………………………………….179
• 185. High And Low Flow Attachments ………………………………………………….180
• 186. Quick Release Couplings ………………………………………………………………..181
• 187. Connecting and Disconnecting …………………………………………………….181
• 188. Venting Hydraulic Pressure ……………………………………………………………..183
• 189. Loader Quickhitch …………………………………………………………………………..184
• 190. Installing The Quickhitch Carriage ……………………………………………….184
• 191. Removing The Quickhitch Carriage ……………………………………………..185
• 192. Installing Loader Quickhitch Attachments ……………………………………..185
• 193. Removing Loader Quickhitch Attachments ……………………………………187
• 194. Backhoe Quickhitch (Mechanical Type) …………………………………………….189
• 195. Installing The Quickhitch …………………………………………………………….189
• 196. Removing The Quickhitch …………………………………………………………..190
• 197. Installing Backhoe Quickhitch Attachments ……………………………………190
• 198. Removing Backhoe Quickhitch Attachments ………………………………….191
• 199. Backhoe Quickhitch (Hydraulic Type) ………………………………………………..193
• 200. Installing the Quickhitch ……………………………………………………………..193
• 201. Removing the Quickhitch ……………………………………………………………194
• 202. Installing Backhoe Quickhitch Attachments ……………………………………194
• 203. Removing Backhoe Quickhitch Attachments ………………………………….196
• 204. Directly Mounted Backhoe Attachments …………………………………………….198
• 205. Installing Directly Mounted Backhoe Attachments ………………………….198
• 206. Shovel – Forks Option ……………………………………………………………………..200
• 207. Safety and Control ……………………………………………………………………..200
• 208. Preparing the Forks for Use ………………………………………………………..200
• 209. Preparing For Road Travel ………………………………………………………….201
• 210. Preparing For Site Travel ……………………………………………………………201
• 211. Adjust The Fork Spacing …………………………………………………………….201
• 212. Daily Maintenance ……………………………………………………………………..201
• 213. Tool Carrier And Forks Option ………………………………………………………….202
• 214. Safety and Control ……………………………………………………………………..202
• 215. Preparing the Forks for Use ………………………………………………………..202
• 216. Adjust the Fork Spacing ……………………………………………………………..203
• 217. Preparing for Road Travel …………………………………………………………..203
• 218. Preparing for Site Travel ……………………………………………………………..203
• 219. Preparing for Shovel Operation ……………………………………………………203
• 220. Daily Maintenance ……………………………………………………………………..203
• 221. Hydraulic Tool Circuit (H.T.C) …………………………………………………………..204
• 222. Connecting the Hand Held Tool ……………………………………………………204
• 223. Operating The Tool …………………………………………………………………….205
• 224. Disconnecting the Hand Held Tool ……………………………………………….205
• 225. Side Tip Shovel ……………………………………………………………………………..206
• 226. Safety Decals ……………………………………………………………………………206
• 227. Safety and Control ……………………………………………………………………..207
• 228. Side Tip Operation ……………………………………………………………………..207
• 229. Daily Maintenance ……………………………………………………………………..209
• 230. Specifications
• 231. Lifting (Craning) And Safe Working Loads ………………………………………… 211
• 232. Lifting Regulations …………………………………………………………………….. 211
• 233. Safe Working Loads ………………………………………………………………….. 211
• 234. Safe Working Loads – Forks ………………………………………………………..212
• 235. Safe Working Loads – Craning …………………………………………………….213
• 236. Backhoe Bucket Weights And Dimensions ………………………………………..215
• 237. General Purpose Buckets (Standard Profile) …………………………………215
• 238. General Purpose Buckets (Deep Profile) ………………………………………215
• 239. Grading Buckets ………………………………………………………………………..215
• 240. Jaw Bucket ……………………………………………………………………………….215
• 241. Tapered Ditching Buckets ……………………………………………………………216
• 242. Excavator Quick Hitch ………………………………………………………………..216
• 243. Static Dimensions …………………………………………………………………………..217
• 244. 3CX Machines …………………………………………………………………………..217
• 245. 3CX Super Machines …………………………………………………………………218
• 246. 4CX Machines …………………………………………………………………………..219
• 247. Hydraulic Hose Burst Pressures ……………………………………………………….220
• 248. Noise Data …………………………………………………………………………………….221
• 249. Vibration Data ………………………………………………………………………………..222
• 250. Introduction ……………………………………………………………………………….222
• 251. 4CX, 3CX Super ………………………………………………………………………..223
• 252. 3CX …………………………………………………………………………………………224
• 253. Tyre Sizes And Pressures ……………………………………………………………….225
• 254. Warranty Information
• 255. Machine Service Record Sheet ………………………………………………………..229
• 256. Registration Information ………………………………………………………………….231