JCB 3CX, 4CX Backhoe Loader Operator Manual 9811-5200

Description

• Model List:
  • 3CX, 4CX Backhoe Loader

• 1. Safety Notices
• 2. Important Information ……………………………………………………………………….. ix
• 3. The Operator Manual …………………………………………………………………… ix
• 4. Safety Warnings ………………………………………………………………………….. ix
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Using the Machine …………………………………………………………………………1
• 12. Cab-Canopy …………………………………………………………………………………2
• 13. Cross References ………………………………………………………………………….2
• 14. Machine Description …………………………………………………………………………..3
• 15. The JCB Backhoe Loader ………………………………………………………………3
• 16. Intended Use ………………………………………………………………………………..3
• 17. Component List …………………………………………………………………………….3
• 18. Safety Check List ……………………………………………………………………………….4
• 19. Safety – Yours and Others ………………………………………………………………4
• 20. General Safety ……………………………………………………………………………..4
• 21. Operating Safety …………………………………………………………………………..6
• 22. Maintenance Safety ……………………………………………………………………….9
• 23. Safety Labels …………………………………………………………………………………..14
• 24. Introduction …………………………………………………………………………………14
• 25. Safety Label Identification …………………………………………………………….15
• 26. Identifying Your Machine …………………………………………………………………..18
• 27. Machine Identification Plate ………………………………………………………….18
• 28. Component Identification Plates …………………………………………………….19
• 29. Transmission Identification Numbers ……………………………………………..20
• 30. ROPS-FOPS Certification plate ……………………………………………………..22
• 31. FOPS Data Plate …………………………………………………………………………22
• 32. Machine Security ……………………………………………………………………………..23
• 33. Introduction …………………………………………………………………………………23
• 34. JCB Plantguard …………………………………………………………………………..23
• 35. Construction Equipment Security And Registration Scheme (CESAR) .23
• 36. Operation
• 37. Introduction ……………………………………………………………………………………..25
• 38. Before Entering the Cab ……………………………………………………………………26
• 39. Entering and Leaving the Cab ……………………………………………………………27
• 40. Doors and Windows …………………………………………………………………………28
• 41. Opening and Closing the Door ………………………………………………………28
• 42. Opening and Closing the Side Windows …………………………………………28
• 43. Opening and Closing the Rear Window ………………………………………….29
• 44. Seat Controls …………………………………………………………………………………..30
• 45. Introduction …………………………………………………………………………………30
• 46. Standard Seat ……………………………………………………………………………..30
• 47. Electrical Options ………………………………………………………………………..32
• 48. Seat Belt …………………………………………………………………………………………33
• 49. Inertia Reel Seat Belt …………………………………………………………………..33
• 50. Visibility Aids ……………………………………………………………………………………35
• 51. Mirrors ……………………………………………………………………………………….35
• 52. Cab Layout (Manual Controls) ……………………………………………………………36
• 53. Component Key …………………………………………………………………………..37
• 54. Cab Layout (Easy Controls) ………………………………………………………………38
• 55. Component Key …………………………………………………………………………..39
• 56. Cab Layout (Advanced Easy Controls) ……………………………………………….40
• 57. Component Key …………………………………………………………………………..41
• 58. Drive Controls, Switches and Instruments ……………………………………………42
• 59. Drive Controls ……………………………………………………………………………..42
• 60. Switches …………………………………………………………………………………….49
• 61. Instruments …………………………………………………………………………………57
• 62. TorqueLock …………………………………………………………………………………62
• 63. Extreme Cold Climate Heater Switch (Optional) ………………………………63
• 64. Air Conditioning and Cab Heater Controls ………………………………………67
• 65. Operating Levers ……………………………………………………………………………..68
• 66. Introduction …………………………………………………………………………………68
• 67. Control Layouts …………………………………………………………………………..68
• 68. Loader Controls …………………………………………………………………………..69
• 69. Backhoe Controls ………………………………………………………………………..78
• 70. Stabiliser Controls ……………………………………………………………………….99
• 71. Auxiliary Controls ………………………………………………………………………101
• 72. Safety Equipment …………………………………………………………………………..106
• 73. Boom and Slew Locks ………………………………………………………………..106
• 74. Control Lever Locks (If Fitted) ……………………………………………………..108
• 75. Overload Warning System (If Fitted) …………………………………………….109
• 76. Beacon ……………………………………………………………………………………. 110
• 77. Fire Extinguisher (If Fitted) …………………………………………………………. 111
• 78. Before Starting the Engine ………………………………………………………………. 112
• 79. Starting The Engine ……………………………………………………………………….. 114
• 80. Preparing The Machine For Travel …………………………………………………… 116
• 81. Backhoe Attachments ……………………………………………………………….. 116
• 82. Tucked In Travel Position …………………………………………………………… 116
• 83. Central Protruding Travel Position ……………………………………………….. 117
• 84. Road Travel Position …………………………………………………………………. 117
• 85. Site Travel Position ……………………………………………………………………. 119
• 86. Getting The Machine Moving ……………………………………………………………121
• 87. Operating Practices ……………………………………………………………………121
• 88. Stopping and Parking the Machine ……………………………………………………124
• 89. Working With The Machine ……………………………………………………………..126
• 90. Operating Practices and Site Safety …………………………………………….126
• 91. Clothing and Safety Equipment ……………………………………………………126
• 92. Danger Zone …………………………………………………………………………….126
• 93. Log Moving-Handling ………………………………………………………………….126
• 94. Safety Practices ………………………………………………………………………..127
• 95. Working With The Loader ……………………………………………………………128
• 96. Working With The Backhoe …………………………………………………………133
• 97. Object Handling (If Fitted) …………………………………………………………..152
• 98. Getting the Machine Unstuck ………………………………………………………154
• 99. Operating Environment ……………………………………………………………………155
• 100. Introduction ……………………………………………………………………………….155
• 101. Operating in Low Temperatures …………………………………………………..155
• 102. Operating in High Temperatures ………………………………………………….155
• 103. Operating in Dusty or Sandy Areas ………………………………………………155
• 104. Operating in Coastal Regions ……………………………………………………..155
• 105. Operating on Wet or Soft Ground …………………………………………………155
• 106. Refuelling the Machine ……………………………………………………………………156
• 107. Low Fuel Levels ………………………………………………………………………..156
• 108. Filling the Tank ………………………………………………………………………….156
• 109. Moving A Disabled Machine …………………………………………………………….158
• 110. Towing and Retrieval ………………………………………………………………….158
• 111. Lowering a Load ………………………………………………………………………..160
• 112. Transporting The Machine ……………………………………………………………….161
• 113. Lifting A Machine ……………………………………………………………………………163
• 114. Storage of the Machine …………………………………………………………………..166
• 115. Introduction ……………………………………………………………………………….166
• 116. Storage Area …………………………………………………………………………….166
• 117. Prepare the Machine for Storage …………………………………………………166
• 118. Put the Machine into Storage ………………………………………………………166
• 119. During Storage ………………………………………………………………………….166
• 120. Take the Machine Out of Storage …………………………………………………167
• 121. Routine Maintenance
• 122. Service Requirements …………………………………………………………………….169
• 123. Introduction ……………………………………………………………………………….169
• 124. Owner-Operator Support …………………………………………………………….169
• 125. Service-Maintenance Agreements ……………………………………………….169
• 126. Initial Service and Inspection (100 Hours) ……………………………………..169
• 127. Fit for Purpose Tests for Lifting Equipment …………………………………….170
• 128. Obtaining Replacement Parts ………………………………………………………170
• 129. Health and Safety …………………………………………………………………………..171
• 130. Lubricants …………………………………………………………………………………171
• 131. Battery ……………………………………………………………………………………..173
• 132. Service Schedules ………………………………………………………………………….175
• 133. Introduction ……………………………………………………………………………….175
• 134. How to Use the Service Schedules ………………………………………………175
• 135. Calendar Equivalents …………………………………………………………………175
• 136. Pre-start Cold Checks, Service Points and Fluid Levels ………………….176
• 137. Functional Test and Final Inspection …………………………………………….180
• 138. Fluids, Lubricants and Capacities ……………………………………………………..182
• 139. Coolant Mixtures ……………………………………………………………………….184
• 140. Fuels ………………………………………………………………………………………..185
• 141. Tools …………………………………………………………………………………………….188
• 142. Toolbox (If fitted) ………………………………………………………………………..188
• 143. Carrying Tools onto the Machine ………………………………………………….188
• 144. Prepare the Machine for Maintenance ………………………………………………189
• 145. Introduction ……………………………………………………………………………….189
• 146. How to Make the Machine Safe (Loader Arm Lowered) ………………….190
• 147. How to Make the Machine Safe (Loader Arm Lifted) ………………………190
• 148. Cleaning the Machine ……………………………………………………………………..192
• 149. Introduction ……………………………………………………………………………….192
• 150. Preparing the Machine for Cleaning ……………………………………………..192
• 151. Cleaning the Machine …………………………………………………………………193
• 152. Checking for Damage ……………………………………………………………………..196
• 153. Check the Machine Body and Structure ………………………………………..196
• 154. Check the Tyres ………………………………………………………………………..196
• 155. Check the Seat and Seat Belt ……………………………………………………..196
• 156. Check the Hydraulic Hoses and Fittings ……………………………………….196
• 157. Checking The ROPS-FOPS Structure …………………………………………..197
• 158. Greasing ……………………………………………………………………………………….198
• 159. Introduction ……………………………………………………………………………….198
• 160. Preparing the Machine for Greasing …………………………………………….198
• 161. Loader Arms ……………………………………………………………………………..199
• 162. Backhoe and Quickhitch ……………………………………………………………..200
• 163. Front Axle (2 Wheel Drive Machines) ……………………………………………201
• 164. Front Axle (4 Wheel Drive Machines) ……………………………………………201
• 165. Front Axle (All Wheel Drive Machines) ………………………………………….202
• 166. Rear Axle (All Wheel Drive Machines) ………………………………………….202
• 167. Extending Dipper ……………………………………………………………………….203
• 168. Driveshafts ……………………………………………………………………………….203
• 169. 6-in-1 Clamshovel ……………………………………………………………………..204
• 170. Stabilisers (Centremount Machines) …………………………………………….204
• 171. Loader Quickhitch ……………………………………………………………………..204
• 172. Power Sideshift …………………………………………………………………………204
• 173. Kingpost …………………………………………………………………………………..205
• 174. Knuckle (If Fitted) ………………………………………………………………………205
• 175. Backhoe Quickhitch (Hydraulic) …………………………………………………..206
• 176. Access Panels ……………………………………………………………………………….207
• 177. Engine Cover …………………………………………………………………………….207
• 178. Front Grille ………………………………………………………………………………..209
• 179. Heater and Air Conditioning …………………………………………………………….210
• 180. Cleaning the Cab Heater Fresh Air Filter ………………………………………210
• 181. Changing the Cab Air Conditioning Recirculation Filters (If Fitted) …… 211
• 182. Brakes ………………………………………………………………………………………….212
• 183. Park Brake ………………………………………………………………………………..212
• 184. Foot Brake ………………………………………………………………………………..214
• 185. Electrical System ……………………………………………………………………………215
• 186. Battery ……………………………………………………………………………………..215
• 187. Jump Starting The Engine …………………………………………………………..217
• 188. Fuses (Manual Controls) …………………………………………………………….218
• 189. Fuses (Easy Controls – Advanced Easy Controls) ………………………….219
• 190. Link Box Fuses ………………………………………………………………………….220
• 191. Relays (Manual Controls) ……………………………………………………………221
• 192. Relays (Easy Controls – Advanced Easy Controls) …………………………222
• 193. Engine ………………………………………………………………………………………….224
• 194. Oil and Filter ……………………………………………………………………………..224
• 195. Cooling System …………………………………………………………………………226
• 196. Front End Accessory Drive Belt …………………………………………………..228
• 197. Air Filter ……………………………………………………………………………………230
• 198. Fuel System …………………………………………………………………………………..231
• 199. Introduction ……………………………………………………………………………….231
• 200. Water Separator and Engine Fuel Filter ………………………………………..231
• 201. Bleeding the System ………………………………………………………………….236
• 202. Hydraulic System ……………………………………………………………………………237
• 203. Introduction ……………………………………………………………………………….237
• 204. Releasing the Hydraulic Pressure ………………………………………………..237
• 205. Hydraulic Tank Filler Cap ……………………………………………………………238
• 206. Hydraulic Tank Filler Cap (Locking option) …………………………………….238
• 207. Oil and Filter ……………………………………………………………………………..239
• 208. Hose Burst Protection Valves (If fitted) ………………………………………….242
• 209. Transmission …………………………………………………………………………………243
• 210. Gearbox ……………………………………………………………………………………243
• 211. Axles (All Wheel Steer Machines) ………………………………………………..246
• 212. Axles (Two Wheel Steer Machines) ………………………………………………248
• 213. Tyres and Wheels …………………………………………………………………………..250
• 214. Tyre Inflation ……………………………………………………………………………..250
• 215. Wheel Nuts ……………………………………………………………………………….251
• 216. Wheel Alignment ……………………………………………………………………………252
• 217. Introduction ……………………………………………………………………………….252
• 218. Electronic Steer Mode Selector ……………………………………………………252
• 219. Wear Pads …………………………………………………………………………………….253
• 220. Extradig Dipper Wear Pads …………………………………………………………253
• 221. Stabiliser Legs (Sideshift Machines Only) ……………………………………..255
• 222. Windscreen Washer ……………………………………………………………………….256
• 223. Checking the Level …………………………………………………………………….256
• 224. Fire Extinguisher (if fitted) ………………………………………………………………..257
• 225. Checking the Fire Extinguisher ……………………………………………………257
• 226. Optional Attachments
• 227. Introduction ……………………………………………………………………………………259
• 228. Attachments For Your Machine ………………………………………………………..260
• 229. Connecting-Disconnecting Hydraulic Hoses ……………………………………….261
• 230. Introduction ……………………………………………………………………………….261
• 231. Connecting the Hydraulic Hoses ………………………………………………….261
• 232. Disconnecting the Hydraulic Hoses ………………………………………………262
• 233. Quick Release Couplings ……………………………………………………………263
• 234. Directly Mounted Backhoe Attachments …………………………………………….265
• 235. Installing Directly Mounted Backhoe Attachments ………………………….265
• 236. Auxiliary Attachment Operation (If Fitted) …………………………………………..266
• 237. Auxiliary Return Hose Options …………………………………………………….266
• 238. High and Low Flow Attachments ………………………………………………….267
• 239. Loader Quickhitch (If Fitted) …………………………………………………………….268
• 240. Loader Quickhitch Carriage …………………………………………………………268
• 241. Loader Quickhitch Attachments ……………………………………………………270
• 242. Backhoe Quickhitch – Mechanical Type (If Fitted) ……………………………….277
• 243. Installing The Quickhitch …………………………………………………………….277
• 244. Removing The Quickhitch …………………………………………………………..278
• 245. Installing Backhoe Quickhitch Attachments ……………………………………278
• 246. Removing Backhoe Quickhitch Attachments ………………………………….279
• 247. Shovel – Forks (If Fitted) ………………………………………………………………….281
• 248. Safety and Control ……………………………………………………………………..281
• 249. Preparing the Forks for Use ………………………………………………………..281
• 250. Preparing For Road Travel ………………………………………………………….282
• 251. Preparing For Site Travel ……………………………………………………………282
• 252. Adjust The Fork Spacing …………………………………………………………….282
• 253. Daily Maintenance ……………………………………………………………………..282
• 254. Tool Carrier and Forks (If Fitted) ……………………………………………………….283
• 255. Safety and Control ……………………………………………………………………..283
• 256. Preparing the Forks for Use ………………………………………………………..283
• 257. Adjust the Fork Spacing ……………………………………………………………..284
• 258. Preparing for Road Travel …………………………………………………………..284
• 259. Preparing for Site Travel ……………………………………………………………..284
• 260. Preparing for Shovel Operation ……………………………………………………284
• 261. Daily Maintenance ……………………………………………………………………..284
• 262. Hammer (If Fitted) ………………………………………………………………………….285
• 263. Hammer Operation …………………………………………………………………….285
• 264. Changing the 1 inch (Diameter) Return Line Filter (If Fitted) ……………287
• 265. Hydraulic Tool Circuit (H.T.C) …………………………………………………………..288
• 266. Connecting the Hand Held Tool ……………………………………………………288
• 267. Operating The Tool …………………………………………………………………….289
• 268. Disconnecting the Hand Held Tool ……………………………………………….289
• 269. Side Tip Shovel (If Fitted) ………………………………………………………………..290
• 270. Safety Decals ……………………………………………………………………………290
• 271. Safety and Control ……………………………………………………………………..291
• 272. Side Tip Operation ……………………………………………………………………..291
• 273. Daily Maintenance ……………………………………………………………………..293
• 274. Hose Reel (If fitted) …………………………………………………………………………294
• 275. Location on Machine ………………………………………………………………….294
• 276. Using the Hose Reel ………………………………………………………………….294
• 277. Bi-Directional and Hammer Circuits ………………………………………………….295
• 278. Procedure …………………………………………………………………………………295
• 279. Work Platforms ………………………………………………………………………………299
• 280. Specifications
• 281. Lifting (Object Handling) Regulations and Safe Working Loads …………….301
• 282. Introduction ……………………………………………………………………………….301
• 283. Safe Working Loads …………………………………………………………………..301
• 284. Safe Working Loads – Forks ………………………………………………………..302
• 285. Safe Working Loads – Loader ………………………………………………………302
• 286. Safe Working Loads – Fork Duty ………………………………………………….303
• 287. Safe Working Loads – Shovel Duty ………………………………………………304
• 288. 3CX – 4CX Backhoe Excavator Bucket Weights And Dimensions …………305
• 289. General Purpose Buckets (Standard