JCB 3DX Super, 3DX Xtra, 4DX Backhoe Loader Operator Manual 9831-5800

$20.00

  • Type Of Manual: Operator Manual
  • ManualID: 9831-5800
  • Number of Pages: 242
  • Size: 23.7MB
  • Format: PDF

Description

  • Model List:

    • 3DX Super, 3DX Xtra, 4DX Backhoe Loader
  • 1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
  • 2. Introduction
  • 3. About this Manual
  • 4. Model and Serial Number ……………………………………………………………………………………………………… 1
  • 5. Using the Manual …………………………………………………………………………………………………………………. 1
  • 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
  • 7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
  • 8. Cross References ………………………………………………………………………………………………………………… 2
  • 9. Location of Manual ………………………………………………………………………………………………………………. 2
  • 10. Safety
  • 11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
  • 12. Safety Warnings …………………………………………………………………………………………………………………… 3
  • 13. General Safety …………………………………………………………………………………………………………………….. 4
  • 14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
  • 15. About the Product
  • 16. Introduction
  • 17. General ……………………………………………………………………………………………………………………………….. 7
  • 18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
  • 19. Product Compliance ……………………………………………………………………………………………………………… 7
  • 20. Description
  • 21. General ……………………………………………………………………………………………………………………………….. 8
  • 22. Intended Use ……………………………………………………………………………………………………………………….. 8
  • 23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
  • 24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
  • 25. Danger Zone ……………………………………………………………………………………………………………………….. 8
  • 26. Main Component Locations …………………………………………………………………………………………………… 9
  • 27. Product and Component Identification
  • 28. Machine …………………………………………………………………………………………………………………………….. 10
  • 29. Engine ………………………………………………………………………………………………………………………………. 10
  • 30. Axle ………………………………………………………………………………………………………………………………….. 11
  • 31. Gearbox …………………………………………………………………………………………………………………………….. 12
  • 32. Hydraulic Pump ………………………………………………………………………………………………………………….. 13
  • 33. Safety Labels
  • 34. General ……………………………………………………………………………………………………………………………… 14
  • 35. Safety Label Identification ……………………………………………………………………………………………………. 14
  • 36. Operator Station
  • 37. Component Locations …………………………………………………………………………………………………………. 15
  • 38. Interior Switches
  • 39. Ignition Switch ……………………………………………………………………………………………………………………. 18
  • 40. Multi-Purpose Switch ………………………………………………………………………………………………………….. 18
  • 41. Cab Interior Light ……………………………………………………………………………………………………………….. 19
  • 42. Console Switches
  • 43. General ……………………………………………………………………………………………………………………………… 21
  • 44. Road Lights ……………………………………………………………………………………………………………………….. 21
  • 45. Hazard Warning Lights ……………………………………………………………………………………………………….. 21
  • 46. Front Work Lights ………………………………………………………………………………………………………………. 21
  • 47. Rear Work Lights ……………………………………………………………………………………………………………….. 22
  • 48. Four Wheel Drive Selector ………………………………………………………………………………………………….. 22
  • 49. Smooth Ride System (SRS) ………………………………………………………………………………………………… 22
  • 50. Beacon ……………………………………………………………………………………………………………………………… 22
  • 51. Air-Conditioning ………………………………………………………………………………………………………………….. 22
  • 52. Automatic Engine Stop Deactivate ……………………………………………………………………………………….. 22
  • 53. Kingpost Clamp ………………………………………………………………………………………………………………….. 22
  • 54. ECO-Power ……………………………………………………………………………………………………………………….. 23
  • 55. Servo Isolator …………………………………………………………………………………………………………………….. 23
  • 56. Guide Me Home ………………………………………………………………………………………………………………… 23
  • 57. Trip Meter ………………………………………………………………………………………………………………………….. 24
  • 58. Roading-Loading ………………………………………………………………………………………………………………… 24
  • 59. SOS ………………………………………………………………………………………………………………………………….. 24
  • 60. Operation
  • 61. Introduction
  • 62. General ……………………………………………………………………………………………………………………………… 25
  • 63. Operating Safety
  • 64. General ……………………………………………………………………………………………………………………………… 26
  • 65. Worksite Safety ………………………………………………………………………………………………………………….. 28
  • 66. Risk Assessment ……………………………………………………………………………………………………………….. 29
  • 67. Walk-Around Inspection
  • 68. General ……………………………………………………………………………………………………………………………… 31
  • 69. Entering and Leaving the Operator Station
  • 70. General ……………………………………………………………………………………………………………………………… 32
  • 71. Doors
  • 72. Operator Door ……………………………………………………………………………………………………………………. 33
  • 73. Windows
  • 74. Side Window ……………………………………………………………………………………………………………………… 34
  • 75. Rear Window …………………………………………………………………………………………………………………….. 34
  • 76. Before Starting the Engine
  • 77. General ……………………………………………………………………………………………………………………………… 36
  • 78. Operator Seat
  • 79. General ……………………………………………………………………………………………………………………………… 37
  • 80. Basic Seat …………………………………………………………………………………………………………………………. 37
  • 81. Seat Belt
  • 82. General ……………………………………………………………………………………………………………………………… 39
  • 83. Static Seat Belt ………………………………………………………………………………………………………………….. 39
  • 84. Mirrors
  • 85. General ……………………………………………………………………………………………………………………………… 41
  • 86. Starting the Engine
  • 87. General ……………………………………………………………………………………………………………………………… 42
  • 88. Warming Up ………………………………………………………………………………………………………………………. 43
  • 89. Stopping and Parking
  • 90. General ……………………………………………………………………………………………………………………………… 45
  • 91. Preparing for Travel
  • 92. General ……………………………………………………………………………………………………………………………… 47
  • 93. Preparing for Road Travel …………………………………………………………………………………………………… 48
  • 94. Preparing for Worksite Travel ………………………………………………………………………………………………. 49
  • 95. Safety Equipment
  • 96. Boom Lock ………………………………………………………………………………………………………………………… 51
  • 97. Slew Lock …………………………………………………………………………………………………………………………. 52
  • 98. Drive Controls
  • 99. Steering Wheel ………………………………………………………………………………………………………………….. 54
  • 100. Accelerator Pedal ……………………………………………………………………………………………………………….. 54
  • 101. Hand Throttle Control …………………………………………………………………………………………………………. 54
  • 102. Service Brake Pedal …………………………………………………………………………………………………………… 54
  • 103. Park Brake ………………………………………………………………………………………………………………………… 54
  • 104. Transmission Drive Lever ……………………………………………………………………………………………………. 54
  • 105. Transmission Kickdown Switch …………………………………………………………………………………………….. 55
  • 106. Transmission Dump Switch …………………………………………………………………………………………………. 56
  • 107. Transmission Mode …………………………………………………………………………………………………………….. 56
  • 108. Instruments
  • 109. Instrument Panel ………………………………………………………………………………………………………………… 58
  • 110. Getting the Machine Moving
  • 111. General ……………………………………………………………………………………………………………………………… 62
  • 112. Slopes
  • 113. General ……………………………………………………………………………………………………………………………… 65
  • 114. Driving on Slopes ………………………………………………………………………………………………………………. 65
  • 115. Operating Levers-Pedals
  • 116. General ……………………………………………………………………………………………………………………………… 66
  • 117. Control Layouts ………………………………………………………………………………………………………………….. 66
  • 118. Loader Controls …………………………………………………………………………………………………………………. 66
  • 119. Excavator Arm Controls ………………………………………………………………………………………………………. 69
  • 120. Stabiliser Controls ………………………………………………………………………………………………………………. 78
  • 121. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 82
  • 122. Lifting and Loading
  • 123. General ……………………………………………………………………………………………………………………………… 84
  • 124. Working with the Loader
  • 125. General ……………………………………………………………………………………………………………………………… 85
  • 126. Filling the Shovel ……………………………………………………………………………………………………………….. 85
  • 127. Loading a Truck …………………………………………………………………………………………………………………. 86
  • 128. Backfilling ………………………………………………………………………………………………………………………….. 87
  • 129. Dozing and Grading ……………………………………………………………………………………………………………. 87
  • 130. Working with the Excavator Arm
  • 131. General ……………………………………………………………………………………………………………………………… 91
  • 132. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 91
  • 133. Digging ……………………………………………………………………………………………………………………………… 92
  • 134. Changing the Bucket Linkage ……………………………………………………………………………………………… 94
  • 135. Heating, Ventilating and Air-Conditioning (HVAC)
  • 136. Air-Conditioning Controls …………………………………………………………………………………………………….. 97
  • 137. Face Level Fan ………………………………………………………………………………………………………………….. 97
  • 138. Power Sockets
  • 139. Auxiliary Power Socket ……………………………………………………………………………………………………….. 99
  • 140. Radio
  • 141. General ……………………………………………………………………………………………………………………………. 100
  • 142. Fire Extinguisher
  • 143. General ……………………………………………………………………………………………………………………………. 101
  • 144. Moving a Disabled Machine
  • 145. General ……………………………………………………………………………………………………………………………. 102
  • 146. Getting the Machine Unstuck …………………………………………………………………………………………….. 102
  • 147. Jump-Starting the Engine ………………………………………………………………………………………………….. 102
  • 148. Retrieval ………………………………………………………………………………………………………………………….. 103
  • 149. Loader Arm (Emergency Operation) …………………………………………………………………………………… 105
  • 150. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 105
  • 151. Lifting the Machine
  • 152. General ……………………………………………………………………………………………………………………………. 106
  • 153. Transporting the Machine
  • 154. General ……………………………………………………………………………………………………………………………. 110
  • 155. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 110
  • 156. Operating Environment
  • 157. General ……………………………………………………………………………………………………………………………. 112
  • 158. Operating in Low Temperatures …………………………………………………………………………………………. 112
  • 159. Operating in High Temperatures …………………………………………………………………………………………. 112
  • 160. Refuelling
  • 161. General ……………………………………………………………………………………………………………………………. 114
  • 162. Low Fuel Levels ……………………………………………………………………………………………………………….. 114
  • 163. Filling the Tank …………………………………………………………………………………………………………………. 114
  • 164. Attachments
  • 165. Working with Attachments
  • 166. Introduction ………………………………………………………………………………………………………………………. 117
  • 167. Attachments for your Machine ……………………………………………………………………………………………. 117
  • 168. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 118
  • 169. Direct-Mounted Attachments
  • 170. General ……………………………………………………………………………………………………………………………. 122
  • 171. Shovels
  • 172. Shovel Forks ……………………………………………………………………………………………………………………. 123
  • 173. Side-Shift Carriage
  • 174. General ……………………………………………………………………………………………………………………………. 126
  • 175. Hose Reel
  • 176. General ……………………………………………………………………………………………………………………………. 127
  • 177. Work Platforms
  • 178. General ……………………………………………………………………………………………………………………………. 129
  • 179. Preservation and Storage
  • 180. Cleaning
  • 181. General ……………………………………………………………………………………………………………………………. 130
  • 182. Preparation ………………………………………………………………………………………………………………………. 131
  • 183. Checking For Damage
  • 184. General ……………………………………………………………………………………………………………………………. 132
  • 185. Storage
  • 186. General ……………………………………………………………………………………………………………………………. 133
  • 187. Put into Storage ……………………………………………………………………………………………………………….. 133
  • 188. During Storage …………………………………………………………………………………………………………………. 133
  • 189. Take out of Storage ………………………………………………………………………………………………………….. 134
  • 190. Security
  • 191. General ……………………………………………………………………………………………………………………………. 135
  • 192. LiveLink …………………………………………………………………………………………………………………………… 135
  • 193. Maintenance
  • 194. Introduction
  • 195. General ……………………………………………………………………………………………………………………………. 137
  • 196. Owner-Operator Support ……………………………………………………………………………………………………. 137
  • 197. Service-Maintenance Agreements ………………………………………………………………………………………. 138
  • 198. Initial Service and Inspection ……………………………………………………………………………………………… 138
  • 199. Obtaining Spare Parts ………………………………………………………………………………………………………. 138
  • 200. Maintenance Safety
  • 201. General ……………………………………………………………………………………………………………………………. 139
  • 202. Fluids and Lubricants ……………………………………………………………………………………………………….. 140
  • 203. Maintenance Schedules
  • 204. General ……………………………………………………………………………………………………………………………. 144
  • 205. How to Use the Maintenance Schedules …………………………………………………………………………….. 144
  • 206. Maintenance Intervals ……………………………………………………………………………………………………….. 144
  • 207. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 145
  • 208. Functional Tests and Final Inspection …………………………………………………………………………………. 147
  • 209. Maintenance Positions
  • 210. General ……………………………………………………………………………………………………………………………. 150
  • 211. Maintenance Position – Loader Arm Lowered ………………………………………………………………………. 150
  • 212. Maintenance Position – Loader Arm Raised …………………………………………………………………………. 150
  • 213. Service Points
  • 214. General ……………………………………………………………………………………………………………………………. 153
  • 215. Access Apertures
  • 216. General ……………………………………………………………………………………………………………………………. 155
  • 217. Engine Compartment Cover ………………………………………………………………………………………………. 155
  • 218. Front Grille ………………………………………………………………………………………………………………………. 156
  • 219. Tools
  • 220. General ……………………………………………………………………………………………………………………………. 157
  • 221. Toolbox ……………………………………………………………………………………………………………………………. 157
  • 222. Lubrication
  • 223. General ……………………………………………………………………………………………………………………………. 158
  • 224. Preparation ………………………………………………………………………………………………………………………. 158
  • 225. Attachments
  • 226. General …………………………………………………………………………………………………………………………… 159
  • 227. Body and Framework
  • 228. General …………………………………………………………………………………………………………………………… 161
  • 229. Pivot Pins ………………………………………………………………………………………………………………………… 163
  • 230. Kingpost ………………………………………………………………………………………………………………………….. 163
  • 231. Loader Arm
  • 232. General …………………………………………………………………………………………………………………………… 165
  • 233. Excavator Arm
  • 234. Lubricate ………………………………………………………………………………………………………………………….. 166
  • 235. Wear Pads ………………………………………………………………………………………………………………………. 167
  • 236. Extending Dipper ……………………………………………………………………………………………………………… 168
  • 237. Stabilisers
  • 238. General …………………………………………………………………………………………………………………………… 170
  • 239. Operator Station
  • 240. General …………………………………………………………………………………………………………………………… 171
  • 241. Seat ………………………………………………………………………………………………………………………………… 171
  • 242. Seat Belt …………………………………………………………………………………………………………………………. 171
  • 243. Controls …………………………………………………………………………………………………………………………… 171
  • 244. Engine
  • 245. General …………………………………………………………………………………………………………………………… 172
  • 246. Oil …………………………………………………………………………………………………………………………………… 172
  • 247. Drive Belt ………………………………………………………………………………………………………………………… 176
  • 248. Fuel System
  • 249. General …………………………………………………………………………………………………………………………… 177
  • 250. Fuel Filter ………………………………………………………………………………………………………………………… 178
  • 251. Engine Fuel Filter …………………………………………………………………………………………………………….. 179
  • 252. Water Separator ………………………………………………………………………………………………………………. 180
  • 253. Cooling System
  • 254. General …………………………………………………………………………………………………………………………… 181
  • 255. Coolant ……………………………………………………………………………………………………………………………. 181
  • 256. Cooling Pack …………………………………………………………………………………………………………………… 182
  • 257. Brakes
  • 258. Park Brake ………………………………………………………………………………………………………………………. 183
  • 259. Service Brake …………………………………………..
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