JCB 418S Operator Manual 9821-9150

$20.00

  • Type Of Manual: Operator Manual
  • ManualID: 9821-9150
  • Number of Pages: 240
  • Size: 20.8MB
  • Format: PDF

Description

  • Model List:

    • 418S
  • 1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
  • 2. Introduction
  • 3. About this Manual
  • 4. Model and Serial Number ……………………………………………………………………………………………………… 1
  • 5. Using the Manual …………………………………………………………………………………………………………………. 1
  • 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
  • 7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
  • 8. Cross References ………………………………………………………………………………………………………………… 2
  • 9. Safety
  • 10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
  • 11. Safety Warnings …………………………………………………………………………………………………………………… 3
  • 12. General Safety …………………………………………………………………………………………………………………….. 4
  • 13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
  • 14. About the Product
  • 15. Introduction
  • 16. General ……………………………………………………………………………………………………………………………….. 7
  • 17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
  • 18. Product Compliance ……………………………………………………………………………………………………………… 7
  • 19. Description
  • 20. General ……………………………………………………………………………………………………………………………….. 8
  • 21. Intended Use ……………………………………………………………………………………………………………………….. 8
  • 22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
  • 23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
  • 24. Danger Zone ……………………………………………………………………………………………………………………….. 8
  • 25. Main Component Locations …………………………………………………………………………………………………… 9
  • 26. Product and Component Identification
  • 27. Machine …………………………………………………………………………………………………………………………….. 11
  • 28. Engine ………………………………………………………………………………………………………………………………. 11
  • 29. Operator Protective Structure ………………………………………………………………………………………………. 12
  • 30. Safety Labels
  • 31. General ……………………………………………………………………………………………………………………………… 14
  • 32. Safety Label Identification ……………………………………………………………………………………………………. 15
  • 33. Operator Station
  • 34. Component Locations …………………………………………………………………………………………………………. 17
  • 35. Console Switches
  • 36. General ……………………………………………………………………………………………………………………………… 19
  • 37. Road Lights ……………………………………………………………………………………………………………………….. 19
  • 38. Rear Fog Lights …………………………………………………………………………………………………………………. 19
  • 39. Hazard Warning Lights ……………………………………………………………………………………………………….. 19
  • 40. Work Lights ……………………………………………………………………………………………………………………….. 20
  • 41. Transmission Mode …………………………………………………………………………………………………………….. 20
  • 42. Smooth Ride System (SRS) ………………………………………………………………………………………………… 20
  • 43. Beacon ……………………………………………………………………………………………………………………………… 20
  • 44. Seat Heater ……………………………………………………………………………………………………………………….. 20
  • 45. Heated Mirrors …………………………………………………………………………………………………………………… 20
  • 46. Lift Arm Quickhitch …………………………………………………………………………………………………………….. 20
  • 47. Controls Isolation ……………………………………………………………………………………………………………….. 21
  • 48. Up-Down Divert ………………………………………………………………………………………………………………….. 21
  • 49. Rotate ……………………………………………………………………………………………………………………………….. 21
  • 50. Rear Window Wiper ……………………………………………………………………………………………………………. 21
  • 51. Auxiliary Hydraulic Circuit ……………………………………………………………………………………………………. 21
  • 52. Secondary Steer Pump System …………………………………………………………………………………………… 21
  • 53. Constant Flow ……………………………………………………………………………………………………………………. 22
  • 54. ECO Mode ………………………………………………………………………………………………………………………… 22
  • 55. Lock Up Converter ……………………………………………………………………………………………………………… 22
  • 56. Detent ……………………………………………………………………………………………………………………………….. 22
  • 57. Interior Switches
  • 58. Ignition Switch ……………………………………………………………………………………………………………………. 23
  • 59. Multi-Purpose Switch ………………………………………………………………………………………………………….. 23
  • 60. Cab Interior Light ……………………………………………………………………………………………………………….. 24
  • 61. Operation
  • 62. Introduction
  • 63. General ……………………………………………………………………………………………………………………………… 27
  • 64. Operating Safety
  • 65. General ……………………………………………………………………………………………………………………………… 28
  • 66. Worksite Safety ………………………………………………………………………………………………………………….. 30
  • 67. Risk Assessment ……………………………………………………………………………………………………………….. 31
  • 68. Walk-Around Inspection
  • 69. General ……………………………………………………………………………………………………………………………… 33
  • 70. Entering and Leaving the Operator Station
  • 71. General ……………………………………………………………………………………………………………………………… 34
  • 72. Emergency Exit ………………………………………………………………………………………………………………….. 34
  • 73. Doors
  • 74. Operator Door ……………………………………………………………………………………………………………………. 37
  • 75. Windows
  • 76. Side Window ……………………………………………………………………………………………………………………… 38
  • 77. Before Starting the Engine
  • 78. General ……………………………………………………………………………………………………………………………… 40
  • 79. Operator Seat
  • 80. General ……………………………………………………………………………………………………………………………… 42
  • 81. Basic Seat …………………………………………………………………………………………………………………………. 42
  • 82. Suspension Seat ………………………………………………………………………………………………………………… 43
  • 83. Armrest ……………………………………………………………………………………………………………………………… 47
  • 84. Seat Belt
  • 85. General ……………………………………………………………………………………………………………………………… 49
  • 86. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 49
  • 87. Mirrors
  • 88. General ……………………………………………………………………………………………………………………………… 51
  • 89. Starting the Engine
  • 90. General ……………………………………………………………………………………………………………………………… 55
  • 91. Stopping and Parking
  • 92. General ……………………………………………………………………………………………………………………………… 56
  • 93. Preparing for Travel
  • 94. General ……………………………………………………………………………………………………………………………… 57
  • 95. Preparing for Road Travel …………………………………………………………………………………………………… 57
  • 96. Preparing for Worksite Travel ………………………………………………………………………………………………. 58
  • 97. Smooth Ride System (SRS) ………………………………………………………………………………………………… 59
  • 98. Beacon ……………………………………………………………………………………………………………………………… 60
  • 99. Locks
  • 100. Articulation Lock …………………………………………………………………………………………………………………. 61
  • 101. Control Lock ………………………………………………………………………………………………………………………. 62
  • 102. Drive Controls
  • 103. General ……………………………………………………………………………………………………………………………… 63
  • 104. Steering Wheel ………………………………………………………………………………………………………………….. 64
  • 105. Steering Column ………………………………………………………………………………………………………………… 64
  • 106. Accelerator Pedal ……………………………………………………………………………………………………………….. 65
  • 107. Forward, Neutral and Reverse Switch …………………………………………………………………………………… 65
  • 108. Service Brake Pedal …………………………………………………………………………………………………………… 67
  • 109. Park Brake ………………………………………………………………………………………………………………………… 67
  • 110. Transmission Kickdown Switch …………………………………………………………………………………………….. 67
  • 111. Transmission Dump Switch …………………………………………………………………………………………………. 68
  • 112. Transmission Mode …………………………………………………………………………………………………………….. 69
  • 113. Instruments
  • 114. Instrument Panel ………………………………………………………………………………………………………………… 71
  • 115. Getting the Machine Moving
  • 116. General ……………………………………………………………………………………………………………………………… 81
  • 117. Driving the Machine
  • 118. Towing Other Equipment …………………………………………………………………………………………………….. 82
  • 119. Operating Levers-Pedals
  • 120. General ……………………………………………………………………………………………………………………………… 83
  • 121. Control Layouts ………………………………………………………………………………………………………………….. 83
  • 122. Lift Arm Controls ………………………………………………………………………………………………………………… 83
  • 123. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 87
  • 124. Lifting and Loading
  • 125. General ……………………………………………………………………………………………………………………………… 90
  • 126. Working with the Lift Arm
  • 127. General ……………………………………………………………………………………………………………………………… 91
  • 128. Filling the Shovel ……………………………………………………………………………………………………………….. 92
  • 129. Loading a Truck …………………………………………………………………………………………………………………. 92
  • 130. Adjusting the Lift Arm …………………………………………………………………………………………………………. 93
  • 131. Slopes
  • 132. General ……………………………………………………………………………………………………………………………… 96
  • 133. Driving on Slopes ………………………………………………………………………………………………………………. 96
  • 134. Working on Slopes …………………………………………………………………………………………………………….. 97
  • 135. Heating, Ventilating and Air-Conditioning (HVAC)
  • 136. General ……………………………………………………………………………………………………………………………… 98
  • 137. Air-Conditioning Controls …………………………………………………………………………………………………….. 98
  • 138. Cab Heater Controls …………………………………………………………………………………………………………. 100
  • 139. Power Sockets
  • 140. Auxiliary Power Socket ……………………………………………………………………………………………………… 102
  • 141. Battery Isolator
  • 142. General ……………………………………………………………………………………………………………………………. 103
  • 143. Fire Extinguisher
  • 144. General ……………………………………………………………………………………………………………………………. 104
  • 145. Moving a Disabled Machine
  • 146. General ……………………………………………………………………………………………………………………………. 105
  • 147. Getting the Machine Unstuck …………………………………………………………………………………………….. 105
  • 148. Jump-Starting the Engine ………………………………………………………………………………………………….. 105
  • 149. Retrieval ………………………………………………………………………………………………………………………….. 106
  • 150. Recovery Hitch …………………………………………………………………………………………………………………. 109
  • 151. Loader Arm (Emergency Operation) …………………………………………………………………………………… 110
  • 152. Lifting the Machine
  • 153. General ……………………………………………………………………………………………………………………………. 111
  • 154. Transporting the Machine
  • 155. General ……………………………………………………………………………………………………………………………. 113
  • 156. Operating Environment
  • 157. General ……………………………………………………………………………………………………………………………. 115
  • 158. Operating in Low Temperatures …………………………………………………………………………………………. 115
  • 159. Operating in High Temperatures …………………………………………………………………………………………. 116
  • 160. Cab Filters ……………………………………………………………………………………………………………………….. 116
  • 161. Refuelling
  • 162. General ……………………………………………………………………………………………………………………………. 117
  • 163. Low Fuel Levels ……………………………………………………………………………………………………………….. 117
  • 164. Filling the Tank …………………………………………………………………………………………………………………. 117
  • 165. Attachments
  • 166. Working with Attachments
  • 167. Introduction ………………………………………………………………………………………………………………………. 119
  • 168. Attachments for your Machine ……………………………………………………………………………………………. 119
  • 169. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 120
  • 170. Quickhitch
  • 171. General ……………………………………………………………………………………………………………………………. 124
  • 172. Lift Arm Quickhitch Carriage ……………………………………………………………………………………………… 124
  • 173. Tow Hitches
  • 174. Hydraulic Tow Hitch ………………………………………………………………………………………………………….. 129
  • 175. Work Platforms
  • 176. General ……………………………………………………………………………………………………………………………. 134
  • 177. Preservation and Storage
  • 178. Cleaning
  • 179. General ……………………………………………………………………………………………………………………………. 135
  • 180. Preparation ………………………………………………………………………………………………………………………. 135
  • 181. Checking For Damage
  • 182. General ……………………………………………………………………………………………………………………………. 137
  • 183. Storage
  • 184. General ……………………………………………………………………………………………………………………………. 138
  • 185. Put into Storage ……………………………………………………………………………………………………………….. 138
  • 186. During Storage …………………………………………………………………………………………………………………. 138
  • 187. Take out of Storage ………………………………………………………………………………………………………….. 139
  • 188. Security
  • 189. General ……………………………………………………………………………………………………………………………. 140
  • 190. JCB Plantguard ………………………………………………………………………………………………………………… 140
  • 191. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 140
  • 192. LiveLink …………………………………………………………………………………………………………………………… 140
  • 193. Maintenance
  • 194. Introduction
  • 195. General ……………………………………………………………………………………………………………………………. 141
  • 196. Owner-Operator Support ……………………………………………………………………………………………………. 141
  • 197. Service-Maintenance Agreements ………………………………………………………………………………………. 141
  • 198. Initial Service and Inspection ……………………………………………………………………………………………… 142
  • 199. Obtaining Spare Parts ………………………………………………………………………………………………………. 142
  • 200. Maintenance Safety
  • 201. General ……………………………………………………………………………………………………………………………. 143
  • 202. Fluids and Lubricants ……………………………………………………………………………………………………….. 144
  • 203. Maintenance Schedules
  • 204. General ……………………………………………………………………………………………………………………………. 148
  • 205. How to Use the Maintenance Schedules …………………………………………………………………………….. 148
  • 206. Maintenance Intervals ……………………………………………………………………………………………………….. 148
  • 207. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 149
  • 208. Functional Tests and Final Inspection …………………………………………………………………………………. 151
  • 209. Maintenance Positions
  • 210. General ……………………………………………………………………………………………………………………………. 153
  • 211. Maintenance Position (Lift Arm Lowered) ……………………………………………………………………………. 153
  • 212. Maintenance Position (Lift Arm Raised) ………………………………………………………………………………. 154
  • 213. Service Points
  • 214. General ……………………………………………………………………………………………………………………………. 156
  • 215. Access Apertures
  • 216. General ……………………………………………………………………………………………………………………………. 160
  • 217. Battery Cover …………………………………………………………………………………………………………………… 160
  • 218. Engine Compartment Cover ………………………………………………………………………………………………. 160
  • 219. Cab Heater Door ……………………………………………………………………………………………………………… 161
  • 220. Tools
  • 221. General ……………………………………………………………………………………………………………………………. 163
  • 222. Toolbox ……………………………………………………………………………………………………………………………. 163
  • 223. Lubrication
  • 224. General ……………………………………………………………………………………………………………………………. 164
  • 225. Preparation ………………………………………………………………………………………………………………………. 164
  • 226. Automatic Greasing System ………………………………………………………………………………………………. 164
  • 227. Attachments
  • 228. General …………………………………………………………………………………………………………………………… 166
  • 229. Body and Framework
  • 230. General …………………………………………………………………………………………………………………………… 167
  • 231. Operator Station
  • 232. General …………………………………………………………………………………………………………………………… 168
  • 233. Operator Protective Structure …………………………………………………………………………………………….. 168
  • 234. Seat ………………………………………………………………………………………………………………………………… 168
  • 235. Seat Belt …………………………………………………………………………………………………………………………. 168
  • 236. Controls …………………………………………………………………………………………………………………………… 169
  • 237. Heating, Ventilating and Air-Conditioning (HVAC)
  • 238. Air-Conditioning ……………………………………………………………………………………………………………….. 170
  • 239. Heater …………………………………………………………………………………………………………………………….. 170
  • 240. Engine
  • 241. General …………………………………………………………………………………………………………………………… 172
  • 242. Oil …………………………………………………………………………………………………………………………………… 172
  • 243. Drive Belt ………………………………………………………………………………………………………………………… 174
  • 244. Crankcase Ventilation ……………………………………………………………………………………………………….. 174
  • 245. Exhaust …………………………………………………………………………………………………………………………… 175
  • 246. Air Filter
  • 247. General …………………………………………………………………………………………………………………………… 176
  • 248. Pre-Cleaner ……………………………………………………………………………………………………………………… 176
  • 249. Fuel System
  • 250. General …………………………………………………………………………………………………………………………… 177
  • 251. Fuel Filter ………………………………………………………………………………………………………………………… 177
  • 252. Water Separator ………………………………………………………………………………………………………………. 179
  • 253. Cooling System
  • 254. General …………………………………………………………………………………………………………………………… 180
  • 255. Coolant ……………………………………………………………………………………………………………………………. 180
  • 256. Cooling Pack ……………………………………………………………..
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