JCB 432ZX Operator Manual 9831-3850-5

Description

• Model List:
  • 432ZX

• 1. Safety Notices
• 2. Important Information …………………………………………………………………………. i
• 3. The Operator Manual …………………………………………………………………….. i
• 4. Safety Warnings ……………………………………………………………………………. i
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Left Side, Right Side ………………………………………………………………………1
• 10. Cross References ………………………………………………………………………….1
• 11. Machine Description …………………………………………………………………………..2
• 12. The JCB Wheeled Loader ………………………………………………………………2
• 13. Intended Use ………………………………………………………………………………..2
• 14. Component Location ……………………………………………………………………..2
• 15. Safety Check List ……………………………………………………………………………….4
• 16. Safety – Yours and Others ………………………………………………………………4
• 17. General Safety ……………………………………………………………………………..4
• 18. Operating Safety …………………………………………………………………………..6
• 19. Maintenance Safety ……………………………………………………………………….9
• 20. Safety Labels …………………………………………………………………………………..14
• 21. Introduction …………………………………………………………………………………14
• 22. Identifying Your Machine …………………………………………………………………..15
• 23. Machine Identification Plate ………………………………………………………….15
• 24. Component Identification Plates …………………………………………………….16
• 25. Operation
• 26. Introduction ……………………………………………………………………………………..17
• 27. Before Entering the Cab ……………………………………………………………………18
• 28. Entering and Leaving the Cab ……………………………………………………………19
• 29. Doors and Windows …………………………………………………………………………20
• 30. Opening and Closing the Door ………………………………………………………20
• 31. Opening and Closing the Window ………………………………………………….20
• 32. Emergency Exit …………………………………………………………………………..20
• 33. Seat ……………………………………………………………………………………………….21
• 34. Introduction …………………………………………………………………………………21
• 35. Standard Seat ……………………………………………………………………………..21
• 36. Inertia Reel Seat Belt …………………………………………………………………..22
• 37. Visibility Aids ……………………………………………………………………………………23
• 38. Mirrors ……………………………………………………………………………………….23
• 39. Cab Layout ……………………………………………………………………………………..27
• 40. Component Key …………………………………………………………………………..27
• 41. Drive Controls, Switches and Instruments ……………………………………………28
• 42. Drive Controls ……………………………………………………………………………..28
• 43. Switches …………………………………………………………………………………….31
• 44. Instrument Panel …………………………………………………………………………35
• 45. Air Conditioning Controls (Optional) ……………………………………………….40
• 46. Operating Levers ……………………………………………………………………………..41
• 47. Introduction …………………………………………………………………………………41
• 48. Control Layouts …………………………………………………………………………..41
• 49. Servo-Controls Lever …………………………………………………………………..42
• 50. Lower the Loader Arms in an Emergency ……………………………………….43
• 51. Safety Equipment …………………………………………………………………………….44
• 52. Neutral Lock ……………………………………………………………………………….44
• 53. Fire Extinguisher (if fitted) …………………………………………………………….45
• 54. Before Starting the Engine …………………………………………………………………46
• 55. Starting The Engine ………………………………………………………………………….48
• 56. Preparing the Machine for Travel ……………………………………………………….49
• 57. Introduction …………………………………………………………………………………49
• 58. Preparing for Road travel ……………………………………………………………..49
• 59. Preparing for Site travel ………………………………………………………………..50
• 60. Getting the Machine Moving ………………………………………………………………51
• 61. Operating Practices ……………………………………………………………………..51
• 62. Operating Procedure ……………………………………………………………………52
• 63. Stopping and Parking the Machine ……………………………………………………..53
• 64. Working with the Machine …………………………………………………………………54
• 65. Operating Practices and Site Safety ………………………………………………54
• 66. Safety Practices ………………………………………………………………………….54
• 67. Danger Zone ………………………………………………………………………………55
• 68. Log Moving-Handling ……………………………………………………………………55
• 69. Clothing and Safety Equipment ……………………………………………………..55
• 70. Working with a Shovel ………………………………………………………………….56
• 71. Working on Slopes ………………………………………………………………………58
• 72. Object Lifting ………………………………………………………………………………60
• 73. Operating Environment ……………………………………………………………………..62
• 74. Operating in Low Temperatures …………………………………………………….62
• 75. Operating in High Temperatures ……………………………………………………62
• 76. Operating in Dusty or Sandy Areas ………………………………………………..62
• 77. Operating in Coastal Regions ……………………………………………………….62
• 78. Operating on Wet or Soft Ground …………………………………………………..62
• 79. Refuelling the Machine ……………………………………………………………………..63
• 80. Low Fuel Levels ………………………………………………………………………….63
• 81. Filling the Tank ……………………………………………………………………………63
• 82. Moving a Disabled Machine ………………………………………………………………64
• 83. Introduction …………………………………………………………………………………64
• 84. Preparation for Towing …………………………………………………………………64
• 85. Transporting the Machine ………………………………………………………………….66
• 86. Articulation Lock ………………………………………………………………………….68
• 87. Lifting the Machine …………………………………………………………………………..69
• 88. Storage of the Machine …………………………………………………………………….70
• 89. Introduction …………………………………………………………………………………70
• 90. Storage Area ………………………………………………………………………………70
• 91. Prepare the Machine for Storage …………………………………………………..70
• 92. Put the Machine into Storage ………………………………………………………..70
• 93. During Storage ……………………………………………………………………………70
• 94. Take the Machine Out of Storage …………………………………………………..71
• 95. Machine Security ……………………………………………………………………………..72
• 96. General ………………………………………………………………………………………72
• 97. LiveLink ……………………………………………………………………………………..72
• 98. Routine Maintenance
• 99. Service Requirements ………………………………………………………………………73
• 100. Introduction …………………………………………………………………………………73
• 101. Owner-Operator Support ………………………………………………………………73
• 102. Service-Maintenance Agreements …………………………………………………73
• 103. Initial Service and Inspection …………………………………………………………73
• 104. Fit for Purpose Tests for Lifting Equipment ………………………………………74
• 105. Obtaining Replacement Parts ………………………………………………………..74
• 106. Health and Safety …………………………………………………………………………….75
• 107. Lubricants …………………………………………………………………………………..75
• 108. Battery ……………………………………………………………………………………….77
• 109. Service Schedules ……………………………………………………………………………79
• 110. Introduction …………………………………………………………………………………79
• 111. How to Use the Service Schedules ………………………………………………..79
• 112. Calendar Equivalents …………………………………………………………………..79
• 113. Pre-start Cold Checks, Service Points and Fluid Levels ……………………80
• 114. Functional Test and Final Inspection ………………………………………………83
• 115. Fluids, Lubricants and Capacities ……………………………………………………….85
• 116. Anti-Corrosion Additives ……………………………………………………………….86
• 117. Coolant Mixtures …………………………………………………………………………86
• 118. Fuels ………………………………………………………………………………………….87
• 119. Tools ………………………………………………………………………………………………89
• 120. Toolbox ………………………………………………………………………………………89
• 121. Carrying Tools onto the Machine ……………………………………………………89
• 122. Prepare the Machine for Maintenance ………………………………………………..90
• 123. Introduction …………………………………………………………………………………90
• 124. How to Make the Machine Safe (Loader Arm Lowered) ……………………91
• 125. How to Make the Machine Safe (Loader Arm Lifted) ………………………..91
• 126. Safety Mechanism ……………………………………………………………………….92
• 127. Cleaning the Machine ……………………………………………………………………….93
• 128. Introduction …………………………………………………………………………………93
• 129. Preparing the Machine for Cleaning ……………………………………………….94
• 130. Cleaning the Machine …………………………………………………………………..94
• 131. Checking for Damage ……………………………………………………………………….95
• 132. Check the Machine Body and Structure ………………………………………….95
• 133. Check the Seat and Seat Belt ……………………………………………………….95
• 134. Check the Tyres ………………………………………………………………………….95
• 135. Check the Electrical Circuits ………………………………………………………….95
• 136. Check the Hydraulic Hoses and Fittings …………………………………………96
• 137. Check the ROPS-FOPS Structure ………………………………………………….96
• 138. Greasing …………………………………………………………………………………………97
• 139. Introduction …………………………………………………………………………………97
• 140. Preparing the Machine for Greasing ………………………………………………97
• 141. Loader Arm and Shovel ………………………………………………………………..98
• 142. Centre Pivot, Rear Axle Pivots and Steer Rams ………………………………99
• 143. Driveshafts ……………………………………………………………………………….100
• 144. Access Panels ……………………………………………………………………………….101
• 145. Engine Covers …………………………………………………………………………..101
• 146. Rear Grille ………………………………………………………………………………..102
• 147. Air Conditioning (Optional) ………………………………………………………………103
• 148. Cleaning the Re-Circulation Filter ………………………………………………..103
• 149. Brakes ………………………………………………………………………………………….104
• 150. Testing the Brakes ……………………………………………………………………..104
• 151. Electrical System ……………………………………………………………………………105
• 152. Battery ……………………………………………………………………………………..105
• 153. Battery Isolation Switch ………………………………………………………………105
• 154. Jump Starting The Engine …………………………………………………………..107
• 155. Fuses and Relays ………………………………………………………………………108
• 156. Engine …………………………………………………………………………………………. 110
• 157. Oil and Filter …………………………………………………………………………….. 110
• 158. Cooling System ………………………………………………………………………… 112
• 159. Drive Belt …………………………………………………………………………………. 114
• 160. Air Filter …………………………………………………………………………………… 115
• 161. Fuel System ………………………………………………………………………………….. 117
• 162. Introduction ………………………………………………………………………………. 117
• 163. Water Separator and Filters ……………………………………………………….. 118
• 164. Hydraulic System ……………………………………………………………………………120
• 165. Introduction ……………………………………………………………………………….120
• 166. Releasing the Hydraulic Pressure ………………………………………………..121
• 167. Checking the Oil Level ……………………………………………………………….122
• 168. Changing the Filter Element ………………………………………………………..123
• 169. Transmission …………………………………………………………………………………124
• 170. Gearbox ……………………………………………………………………………………124
• 171. Axles and Hubs …………………………………………………………………………126
• 172. Tyres and Wheels …………………………………………………………………………..129
• 173. Tyre Inflation ……………………………………………………………………………..129
• 174. Checking the Wheel Nut Torques …………………………………………………130
• 175. Fire Extinguisher (if fitted) ………………………………………………………………..131
• 176. Checking the Fire Extinguisher ……………………………………………………131
• 177. Optional Attachments
• 178. Introduction ……………………………………………………………………………………133
• 179. Connecting-Disconnecting Hydraulic Hoses ……………………………………….134
• 180. Introduction ……………………………………………………………………………….134
• 181. Connecting the Hydraulic Hoses ………………………………………………….134
• 182. Disconnecting the Hydraulic Hoses ………………………………………………135
• 183. Quick Release Couplings ……………………………………………………………136
• 184. Work Platforms ………………………………………………………………………………138
• 185. Specifications
• 186. Turning Circle ………………………………………………………………………………..139
• 187. Dimensions ……………………………………………………………………………………140
• 188. Tyre Sizes and Pressures ………………………………………………………………..142
• 189. Introduction ……………………………………………………………………………….142
• 190. Specifications ……………………………………………………………………………142
• 191. Maximum Travel Speeds …………………………………………………………………143