Name: JCB 432ZX Plus Operator Manual 9831-7900
Price: 20.00 USD
Availability: InStock

Description

Model List:
- 432ZX Plus

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Location of Manual ………………………………………………………………………………………………………………. 1
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 8
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Engine ………………………………………………………………………………………………………………………………. 10
29. Operator Protective Structure ………………………………………………………………………………………………. 11
30. Safety Labels
31. General ……………………………………………………………………………………………………………………………… 13
32. Safety Label Identification ……………………………………………………………………………………………………. 13
33. Operator Station
34. Component Locations …………………………………………………………………………………………………………. 14
35. Interior Switches
36. Ignition Switch ……………………………………………………………………………………………………………………. 15
37. Multi-Purpose Switch ………………………………………………………………………………………………………….. 15
38. Cab Interior Light ……………………………………………………………………………………………………………….. 16
39. Console Switches
40. General ……………………………………………………………………………………………………………………………… 18
41. Road Lights ……………………………………………………………………………………………………………………….. 18
42. Rear Fog Lights …………………………………………………………………………………………………………………. 18
43. Hazard Warning Lights ……………………………………………………………………………………………………….. 18
44. Front Work Lights ………………………………………………………………………………………………………………. 18
45. Rear Work Lights ……………………………………………………………………………………………………………….. 19
46. Transmission Mode …………………………………………………………………………………………………………….. 19
47. Beacon ……………………………………………………………………………………………………………………………… 19
48. Air-Conditioning ………………………………………………………………………………………………………………….. 19
49. Fan Switch ………………………………………………………………………………………………………………………… 19
50. Operation
51. Introduction
52. General ……………………………………………………………………………………………………………………………… 21
53. Operating Safety
54. General ……………………………………………………………………………………………………………………………… 22
55. Worksite Safety ………………………………………………………………………………………………………………….. 24
56. Risk Assessment ……………………………………………………………………………………………………………….. 25
57. Walk-Around Inspection
58. General ……………………………………………………………………………………………………………………………… 27
59. Entering and Leaving the Operator Station
60. General ……………………………………………………………………………………………………………………………… 28
61. Doors
62. Operator Door ……………………………………………………………………………………………………………………. 29
63. Windows
64. Side Window ……………………………………………………………………………………………………………………… 30
65. Battery Isolator
66. General ……………………………………………………………………………………………………………………………… 31
67. Before Starting the Engine
68. General ……………………………………………………………………………………………………………………………… 32
69. Operator Seat
70. General ……………………………………………………………………………………………………………………………… 34
71. Basic Seat …………………………………………………………………………………………………………………………. 34
72. Seat Belt
73. General ……………………………………………………………………………………………………………………………… 36
74. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 36
75. Mirrors
76. General ……………………………………………………………………………………………………………………………… 38
77. Stopping and Parking
78. General ……………………………………………………………………………………………………………………………… 40
79. Preparing for Travel
80. General ……………………………………………………………………………………………………………………………… 42
81. Preparing for Road Travel …………………………………………………………………………………………………… 42
82. Preparing for Worksite Travel ………………………………………………………………………………………………. 42
83. Beacon ……………………………………………………………………………………………………………………………… 43
84. Safety Equipment
85. Articulation Lock …………………………………………………………………………………………………………………. 45
86. Control Lock ………………………………………………………………………………………………………………………. 46
87. Drive Controls
88. Steering Wheel ………………………………………………………………………………………………………………….. 48
89. Steering Column ………………………………………………………………………………………………………………… 48
90. Accelerator Pedal ……………………………………………………………………………………………………………….. 48
91. Forward, Neutral and Reverse Switch …………………………………………………………………………………… 48
92. Service Brake Pedal …………………………………………………………………………………………………………… 49
93. Park Brake ………………………………………………………………………………………………………………………… 50
94. Instruments
95. Instrument Panel ………………………………………………………………………………………………………………… 51
96. Getting the Machine Moving
97. General ……………………………………………………………………………………………………………………………… 55
98. Slopes
99. General ……………………………………………………………………………………………………………………………… 56
100. Driving on Slopes ………………………………………………………………………………………………………………. 56
101. Working on Slopes …………………………………………………………………………………………………………….. 57
102. Driving the Machine
103. Towing Other Equipment …………………………………………………………………………………………………….. 58
104. Operating Levers-Pedals
105. General ……………………………………………………………………………………………………………………………… 59
106. Control Layouts ………………………………………………………………………………………………………………….. 59
107. Lift Arm Controls ………………………………………………………………………………………………………………… 59
108. Lifting and Loading
109. General ……………………………………………………………………………………………………………………………… 60
110. Working with the Lift Arm
111. General ……………………………………………………………………………………………………………………………… 61
112. Filling the Shovel ……………………………………………………………………………………………………………….. 62
113. Loading a Truck …………………………………………………………………………………………………………………. 62
114. Heating, Ventilating and Air-Conditioning (HVAC)
115. General ……………………………………………………………………………………………………………………………… 64
116. Air-Conditioning Controls …………………………………………………………………………………………………….. 64
117. Moving a Disabled Machine
118. General ……………………………………………………………………………………………………………………………… 65
119. Jump-Starting the Engine ……………………………………………………………………………………………………. 65
120. Retrieval ……………………………………………………………………………………………………………………………. 66
121. Loader Arm (Emergency Operation) …………………………………………………………………………………….. 67
122. Lifting the Machine
123. General ……………………………………………………………………………………………………………………………… 68
124. Transporting the Machine
125. General ……………………………………………………………………………………………………………………………… 69
126. Operating Environment
127. General ……………………………………………………………………………………………………………………………… 70
128. Operating in Low Temperatures …………………………………………………………………………………………… 70
129. Operating in High Temperatures …………………………………………………………………………………………… 70
130. Refuelling
131. General ……………………………………………………………………………………………………………………………… 72
132. Low Fuel Levels …………………………………………………………………………………………………………………. 72
133. Filling the Tank …………………………………………………………………………………………………………………… 72
134. Attachments
135. Working with Attachments
136. Introduction ………………………………………………………………………………………………………………………… 73
137. Attachments for your Machine ……………………………………………………………………………………………… 73
138. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………… 74
139. Work Platforms
140. General ……………………………………………………………………………………………………………………………… 78
141. Preservation and Storage
142. Cleaning
143. General ……………………………………………………………………………………………………………………………… 79
144. Preparation ………………………………………………………………………………………………………………………… 80
145. Checking For Damage
146. General ……………………………………………………………………………………………………………………………… 81
147. Storage
148. General ……………………………………………………………………………………………………………………………… 82
149. Put into Storage …………………………………………………………………………………………………………………. 82
150. During Storage …………………………………………………………………………………………………………………… 82
151. Take out of Storage ……………………………………………………………………………………………………………. 83
152. Security
153. General ……………………………………………………………………………………………………………………………… 84
154. LiveLink …………………………………………………………………………………………………………………………….. 84
155. Maintenance
156. Introduction
157. General ……………………………………………………………………………………………………………………………… 85
158. Owner-Operator Support ……………………………………………………………………………………………………… 85
159. Service-Maintenance Agreements ………………………………………………………………………………………… 86
160. Initial Service and Inspection ……………………………………………………………………………………………….. 86
161. Obtaining Spare Parts ………………………………………………………………………………………………………… 86
162. Maintenance Safety
163. General ……………………………………………………………………………………………………………………………… 87
164. Fluids and Lubricants …………………………………………………………………………………………………………. 88
165. Maintenance Schedules
166. General ……………………………………………………………………………………………………………………………… 92
167. How to Use the Maintenance Schedules ………………………………………………………………………………. 92
168. Maintenance Intervals …………………………………………………………………………………………………………. 92
169. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………….. 92
170. Functional Tests and Final Inspection …………………………………………………………………………………… 96
171. Maintenance Positions
172. General ……………………………………………………………………………………………………………………………… 98
173. Maintenance Position (Lift Arm Lowered) ……………………………………………………………………………… 98
174. Maintenance Position (Lift Arm Raised) ………………………………………………………………………………… 99
175. Service Points
176. General ……………………………………………………………………………………………………………………………. 101
177. Access Apertures
178. General ……………………………………………………………………………………………………………………………. 104
179. Engine Compartment Cover ………………………………………………………………………………………………. 104
180. Rear Grille ……………………………………………………………………………………………………………………….. 105
181. Tools
182. General ……………………………………………………………………………………………………………………………. 107
183. Lubrication
184. General ……………………………………………………………………………………………………………………………. 108
185. Preparation ………………………………………………………………………………………………………………………. 108
186. Attachments
187. General …………………………………………………………………………………………………………………………… 109
188. Body and Framework
189. General …………………………………………………………………………………………………………………………… 110
190. Articulated Joint ……………………………………………………………………………………………………………….. 110
191. Lift Arm
192. General …………………………………………………………………………………………………………………………… 112
193. Operator Station
194. General …………………………………………………………………………………………………………………………… 113
195. Operator Protective Structure …………………………………………………………………………………………….. 113
196. Seat ………………………………………………………………………………………………………………………………… 113
197. Seat Belt …………………………………………………………………………………………………………………………. 113
198. Controls …………………………………………………………………………………………………………………………… 114
199. Heating, Ventilating and Air-Conditioning (HVAC)
200. Recirculation Filter ……………………………………………………………………………………………………………. 115
201. Air-Conditioning ……………………………………………………………………………………………………………….. 115
202. Engine
203. General …………………………………………………………………………………………………………………………… 117
204. Oil …………………………………………………………………………………………………………………………………… 117
205. Drive Belt ………………………………………………………………………………………………………………………… 119
206. Air Filter
207. General …………………………………………………………………………………………………………………………… 121
208. Outer Element …………………………………………………………………………………………………………………. 121
209. Inner Element ………………………………………………………………………………………………………………….. 124
210. Pre-Cleaner ……………………………………………………………………………………………………………………… 125
211. Dust Valve ………………………………………………………………………………………………………………………. 125
212. Restriction Indicator ………………………………………………………………………………………………………….. 126
213. Fuel System
214. General …………………………………………………………………………………………………………………………… 128
215. Tank ……………………………………………………………………………………………………………………………….. 128
216. Pre-Filter Element …………………………………………………………………………………………………………….. 129
217. Fuel Filter ………………………………………………………………………………………………………………………… 130
218. Cooling System
219. General …………………………………………………………………………………………………………………………… 132
220. Coolant ……………………………………………………………………………………………………………………………. 132
221. Cooling Pack …………………………………………………………………………………………………………………… 133
222. Brakes
223. General ……………………………………………………………………………………………………………………………. 135
224. Park Brake ………………………………………………………………………………………………………………………. 135
225. Service Brake ………………………………………………………………………………………………………………….. 135
226. Gearbox
227. Oil …………………………………………………………………………………………………………………………………… 137
228. Axles
229. Oil …………………………………………………………………………………………………………………………………… 139
230. Driveshafts
231. General …………………………………………………………………………………………………………………………… 143
232. Hubs
233. Oil …………………………………………………………………………………………………………………………………… 144
234. Wheels
235. General …………………………………………………………………………………………………………………………… 146
236. Tyres
237. General …………………………………………………………………………………………………………………………… 148
238. Hydraulic System
239. General …………………………………………………………………………………………………………………………… 150
240. Services ………………………………………………………………………………………………………………………….. 151
241. Oil …………………………………………………………………………………………………………………………………… 151
242. Cylinders – Rams ……………………………………………………………………………………………………………… 151
243. Hose Burst Check Valves ………………………………………………………………………………………………….. 152
244. Electrical System
245. General …………………………………………………………………………………………………………………………… 153
246. Battery …………………………………………………………………………………………………………………………….. 153
247. Battery Isolator ………………………………………………………………………………………………………………… 155
248. Fuses ……………………………………………………………………………………………………………………………… 156
249. Relays …………………………………………………………………………………………………………………………….. 156
250. Window Washer ……………………………………………………………………………………………………………….. 157
251. Technical Data
252. Static Dimensions
253. Dimensions ………………………………………………………………………………………………………………………. 158
254. Weights …………………………………………………………………………………………………………………………… 158
255. Performance Dimensions
256. Lift Arm Dimensions and Performance ………………………………………………………………………………… 159
257. Driving Performance …………………………………………………………………………………………………………. 160
258. Towing Weights ………………………………………………………………………………………………………………… 161
259. Fluids, Lubricants and Capacities
260. General ……………………………………………………………………………………………………………………………. 163
261. Fuel ………………………………………………………………………………………………………………………………… 163
262. Coolant ……………………………………………………………………………………….