JCB 520-50 Loadall Operator Manual 9821-2767

Description

• Model List:
  • 520-50 Loadall

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Left Side, Right Side ………………………………………………………………………1
• 10. Cab-Canopy …………………………………………………………………………………1
• 11. Cross References ………………………………………………………………………….1
• 12. Machine Description …………………………………………………………………………..2
• 13. The JCB Loadall ……………………………………………………………………………2
• 14. Intended Use ………………………………………………………………………………..2
• 15. Component Locations ……………………………………………………………………2
• 16. Safety Check List ……………………………………………………………………………….4
• 17. Safety – Yours and Others ………………………………………………………………4
• 18. General Safety ……………………………………………………………………………..4
• 19. Operating Safety …………………………………………………………………………..6
• 20. Maintenance Safety ……………………………………………………………………..10
• 21. Safety Labels …………………………………………………………………………………..15
• 22. Introduction …………………………………………………………………………………15
• 23. Safety Label Identification …………………………………………………………….16
• 24. Identifying Your Machine …………………………………………………………………..18
• 25. Machine Identification Plate ………………………………………………………….18
• 26. Component Identification Plates …………………………………………………….19
• 27. Machine Security ……………………………………………………………………………..22
• 28. Introduction …………………………………………………………………………………22
• 29. JCB Plantguard …………………………………………………………………………..22
• 30. Operation
• 31. Introduction ……………………………………………………………………………………..23
• 32. Before Entering the Cab ……………………………………………………………………24
• 33. Entering and Leaving the Cab ……………………………………………………………25
• 34. Emergency Exit …………………………………………………………………………..26
• 35. Doors and Windows …………………………………………………………………………27
• 36. Opening and Closing the Doors …………………………………………………….27
• 37. Opening and Closing the Rear Window ………………………………………….28
• 38. Seat Controls …………………………………………………………………………………..29
• 39. Introduction …………………………………………………………………………………29
• 40. Basic Seat ………………………………………………………………………………….29
• 41. Seat Belt …………………………………………………………………………………………30
• 42. Inertia Reel Seat Belt …………………………………………………………………..30
• 43. Static Seat Belt ……………………………………………………………………………31
• 44. Cab Layout ……………………………………………………………………………………..32
• 45. Component Key …………………………………………………………………………..33
• 46. Drive Controls, Switches and Instruments ……………………………………………34
• 47. Drive Controls ……………………………………………………………………………..34
• 48. Switches …………………………………………………………………………………….38
• 49. Instrument Panel …………………………………………………………………………41
• 50. Air Conditioning and Heater Controls ……………………………………………..44
• 51. Operating Levers ……………………………………………………………………………..45
• 52. Introduction …………………………………………………………………………………45
• 53. Control Layouts …………………………………………………………………………..45
• 54. Boom and Carriage Controls …………………………………………………………46
• 55. Auxiliary Controls ………………………………………………………………………..47
• 56. Safety Equipment …………………………………………………………………………….48
• 57. Control Lever Locks …………………………………………………………………….48
• 58. Load Charts ………………………………………………………………………………..49
• 59. Boom Indicators ………………………………………………………………………….51
• 60. Inclinometer ………………………………………………………………………………..51
• 61. Beacon ………………………………………………………………………………………52
• 62. Fire Extinguisher (if fitted) …………………………………………………………….52
• 63. Before Starting the Engine …………………………………………………………………53
• 64. Starting the Engine …………………………………………………………………………..55
• 65. Preparing the Machine for Travel ……………………………………………………….56
• 66. Preparing for Road Travel …………………………………………………………….56
• 67. Preparing for Site Travel ……………………………………………………………….57
• 68. Getting the Machine Moving ………………………………………………………………58
• 69. Operating Practices ……………………………………………………………………..58
• 70. Operating Procedure ……………………………………………………………………59
• 71. Stopping and Parking the Machine ……………………………………………………..60
• 72. Testing the Park Brake …………………………………………………………………61
• 73. Working with the Machine …………………………………………………………………62
• 74. Operating Practices and Site Safety ………………………………………………62
• 75. Clothing and Safety Equipment ……………………………………………………..62
• 76. Danger Zone ………………………………………………………………………………62
• 77. Working with the Boom ………………………………………………………………..63
• 78. Use of Machines on Gradients or Slopes ………………………………………..72
• 79. Operating Environment ……………………………………………………………………..75
• 80. Operating in Low Temperatures …………………………………………………….75
• 81. Operating in High Temperatures ……………………………………………………75
• 82. Tow Hitch Options …………………………………………………………………………….76
• 83. Introduction …………………………………………………………………………………76
• 84. Refuelling the Machine ……………………………………………………………………..77
• 85. Low Fuel Levels ………………………………………………………………………….77
• 86. Filling the Tank ……………………………………………………………………………77
• 87. Moving a Disabled Machine ………………………………………………………………79
• 88. Recovery Hitch ……………………………………………………………………………79
• 89. Transporting the Machine ………………………………………………………………….80
• 90. Storage of the Machine …………………………………………………………………….82
• 91. Introduction …………………………………………………………………………………82
• 92. Storage Area ………………………………………………………………………………82
• 93. Prepare the Machine for Storage …………………………………………………..82
• 94. Put the Machine into Storage ………………………………………………………..82
• 95. During Storage ……………………………………………………………………………82
• 96. Take the Machine Out of Storage …………………………………………………..83
• 97. Routine Maintenance
• 98. Service Requirements ………………………………………………………………………85
• 99. Introduction …………………………………………………………………………………85
• 100. Owner-Operator Support ………………………………………………………………85
• 101. Service-Maintenance Agreements …………………………………………………85
• 102. Fit for Purpose Tests for Lifting Equipment ………………………………………85
• 103. Obtaining Replacement Parts ………………………………………………………..86
• 104. Health and Safety …………………………………………………………………………….87
• 105. Lubricants …………………………………………………………………………………..87
• 106. Battery ……………………………………………………………………………………….89
• 107. Service Schedules ……………………………………………………………………………91
• 108. Introduction …………………………………………………………………………………91
• 109. How to Use the Service Schedules ………………………………………………..91
• 110. Calendar Equivalents …………………………………………………………………..91
• 111. Pre-start Cold Checks, Service Points and Fluid Levels ……………………92
• 112. Functional Test and Final Inspection ………………………………………………95
• 113. Fluids, Lubricants and Capacities ……………………………………………………….97
• 114. Coolant Mixtures …………………………………………………………………………98
• 115. Fuels ………………………………………………………………………………………….99
• 116. Prepare the Machine for Maintenance ………………………………………………102
• 117. Introduction ……………………………………………………………………………….102
• 118. How to Make the Machine Safe (Boom Lowered) …………………………..103
• 119. How to Make the Machine Safe (Boom Lifted) ……………………………….104
• 120. Cleaning the Machine ……………………………………………………………………..106
• 121. Introduction ……………………………………………………………………………….106
• 122. Preparing the Machine for Cleaning ……………………………………………..106
• 123. Cleaning the Machine …………………………………………………………………107
• 124. Checking for Damage ……………………………………………………………………..109
• 125. Check the Machine Body and Structure ………………………………………..109
• 126. Check the Tires …………………………………………………………………………109
• 127. Check the Seat and Seat Belt ……………………………………………………..109
• 128. Check the Hydraulic Hoses and Fittings ……………………………………….109
• 129. Check the Electrical Circuits ……………………………………………………….. 110
• 130. Checking the ROPS-FOPS Structure …………………………………………… 110
• 131. Greasing ………………………………………………………………………………………. 111
• 132. Introduction ………………………………………………………………………………. 111
• 133. Preparing the Machine for Greasing ……………………………………………. 111
• 134. Every 50 Hours …………………………………………………………………………. 112
• 135. Every 500 Hours ……………………………………………………………………….. 113
• 136. Every 1000 Hours ……………………………………………………………………… 114
• 137. Oiling …………………………………………………………………………………………… 115
• 138. Every 50 Hours …………………………………………………………………………. 115
• 139. Access Panels ………………………………………………………………………………. 116
• 140. Engine Cover ……………………………………………………………………………. 116
• 141. Rear Grill …………………………………………………………………………………. 116
• 142. Cab Heater Filter …………………………………………………………………………… 117
• 143. Cleaning the Cab Heater Filter ……………………………………………………. 117
• 144. Brakes …………………………………………………………………………………………. 118
• 145. Electrical System …………………………………………………………………………… 119
• 146. Battery …………………………………………………………………………………….. 119
• 147. Jump Starting the Engine ……………………………………………………………120
• 148. Fuses ……………………………………………………………………………………….122
• 149. Primary Fuses …………………………………………………………………………..126
• 150. Relays ……………………………………………………………………………………..127
• 151. Engine ………………………………………………………………………………………….130
• 152. Oil and Filter ……………………………………………………………………………..130
• 153. Cooling System …………………………………………………………………………133
• 154. Alternator Drive Belt …………………………………………………………………..135
• 155. Air Filter ……………………………………………………………………………………136
• 156. Fuel System …………………………………………………………………………………..138
• 157. Introduction ……………………………………………………………………………….138
• 158. Water Sediment Bowl and Engine Fuel Filter …………………………………139
• 159. Bleeding the System ………………………………………………………………….142
• 160. Hydraulic System ……………………………………………………………………………145
• 161. Introduction ……………………………………………………………………………….145
• 162. Venting Hydraulic Pressure …………………………………………………………145
• 163. Oil and Filter ……………………………………………………………………………..146
• 164. Hydraulic Tank Filler Cap ……………………………………………………………148
• 165. Hose Burst Protection Valves ………………………………………………………149
• 166. Transmission …………………………………………………………………………………150
• 167. Gearbox ……………………………………………………………………………………150
• 168. Axles ………………………………………………………………………………………..152
• 169. Tires and Wheels ……………………………………………………………………………154
• 170. Tire Inflation ………………………………………………………………………………154
• 171. Wheel Alignment ……………………………………………………………………………156
• 172. Introduction ……………………………………………………………………………….156
• 173. Permanent 4-Wheel Steer …………………………………………………………..156
• 174. Electronic Steer Mode Selector ……………………………………………………157
• 175. Wear Pads …………………………………………………………………………………….158
• 176. Boom Wear Pad Clearance …………………………………………………………158
• 177. Windshield Washer …………………………………………………………………………159
• 178. Fire Extinguisher (if fitted) ………………………………………………………………..160
• 179. Checking the Fire Extinguisher ……………………………………………………160
• 180. Optional Attachments
• 181. Introduction ……………………………………………………………………………………161
• 182. Attachments for your Machine ………………………………………………………….162
• 183. Connecting-Disconnecting Hydraulic Hoses ……………………………………….163
• 184. Introduction ……………………………………………………………………………….163
• 185. Connecting the Hydraulic Hoses ………………………………………………….163
• 186. Disconnecting the Hydraulic Hoses ………………………………………………164
• 187. Quick Release Couplings ……………………………………………………………165
• 188. Q-Fit Attachments …………………………………………………………………………..167
• 189. Compact Tool Carrier …………………………………………………………………167
• 190. Fork Mounted Hook ………………………………………………………………………..171
• 191. Safety ………………………………………………………………………………………171
• 192. Installing …………………………………………………………………………………..171
• 193. Removing …………………………………………………………………………………171
• 194. Operation ………………………………………………………………………………….172
• 195. Maintenance ……………………………………………………………………………..172
• 196. Work Platforms ………………………………………………………………………………173
• 197. Specifications
• 198. Static Dimensions …………………………………………………………………………..175
• 199. 520-50 ……………………………………………………………………………………..175
• 200. Performance Dimensions ………………………………………………………………..176
• 201. 520-50 ……………………………………………………………………………………..176
• 202. Tire Sizes and Pressures ………………………………………………………………..177
• 203. Introduction ……………………………………………………………………………….177
• 204. Specifications ……………………………………………………………………………177
• 205. Trailer Towing ………………………………………………………………………………..178
• 206. Towing Limitations ……………………………………………………………………..178
• 207. Warranty Information
• 208. Machine Service Record Sheet ………………………………………………………..179