JCB 524-50, 527-55 Loadall Operator Manual 9811-6050

Description

• Model List:
  • 524-50, 527-55 Loadall

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Cab-Canopy …………………………………………………………………………………1
• 12. Cross References ………………………………………………………………………….1
• 13. Machine Description …………………………………………………………………………..2
• 14. The JCB Loadall ……………………………………………………………………………2
• 15. Intended Use ………………………………………………………………………………..2
• 16. Component Location ……………………………………………………………………..2
• 17. Safety Check List ……………………………………………………………………………….5
• 18. Safety – Yours and Others ………………………………………………………………5
• 19. General Safety ……………………………………………………………………………..5
• 20. Operating Safety …………………………………………………………………………..7
• 21. Maintenance Safety …………………………………………………………………….. 11
• 22. Safety Labels …………………………………………………………………………………..17
• 23. Introduction …………………………………………………………………………………17
• 24. Safety Label Identification (Machines built before January 2010) ……….18
• 25. Safety Label Identification (Machines built after January 2010) ………….20
• 26. Identifying Your Machine …………………………………………………………………..22
• 27. Machine Identification Plate ………………………………………………………….22
• 28. Component Identification Plates …………………………………………………….23
• 29. Machine Security ……………………………………………………………………………..26
• 30. Introduction …………………………………………………………………………………26
• 31. JCB Plantguard …………………………………………………………………………..26
• 32. Construction Equipment Security And Registration Scheme (CESAR) .26
• 33. Operation
• 34. Introduction ……………………………………………………………………………………..27
• 35. Before Entering the Cab ……………………………………………………………………28
• 36. Entering and Leaving the Cab ……………………………………………………………29
• 37. Emergency Exit …………………………………………………………………………..30
• 38. Doors and Windows …………………………………………………………………………31
• 39. Opening and Closing the Doors …………………………………………………….31
• 40. Opening and Closing the Upper Door Section …………………………………32
• 41. Seat Controls …………………………………………………………………………………..33
• 42. Introduction …………………………………………………………………………………33
• 43. Basic Seat ………………………………………………………………………………….33
• 44. Seat Belt …………………………………………………………………………………………34
• 45. Inertia Reel Seat Belt …………………………………………………………………..34
• 46. Static Seat Belt ……………………………………………………………………………35
• 47. Cab Layout ……………………………………………………………………………………..36
• 48. Component Key …………………………………………………………………………..37
• 49. Drive Controls, Switches and Instruments ……………………………………………38
• 50. Drive Controls ……………………………………………………………………………..38
• 51. Switches …………………………………………………………………………………….41
• 52. Instrument Panel …………………………………………………………………………44
• 53. Cab Heater Controls …………………………………………………………………….47
• 54. Operating Levers ……………………………………………………………………………..48
• 55. Introduction …………………………………………………………………………………48
• 56. Control Layouts …………………………………………………………………………..48
• 57. Boom and Carriage Controls …………………………………………………………49
• 58. Auxiliary Controls ………………………………………………………………………..54
• 59. Float Control ……………………………………………………………………………….56
• 60. Safety Equipment …………………………………………………………………………….57
• 61. Control Locks ……………………………………………………………………………..57
• 62. Load Charts ………………………………………………………………………………..58
• 63. Boom Indicators ………………………………………………………………………….60
• 64. Load Moment Indicator (LMI) ………………………………………………………..61
• 65. Inclinometer ………………………………………………………………………………..65
• 66. Beacon ………………………………………………………………………………………65
• 67. Fire Extinguisher (if fitted) …………………………………………………………….66
• 68. Before Starting the Engine …………………………………………………………………67
• 69. Starting the Engine …………………………………………………………………………..69
• 70. Preparing the Machine for Travel ……………………………………………………….71
• 71. Introduction …………………………………………………………………………………71
• 72. Preparing for Road Travel …………………………………………………………….71
• 73. Preparing for Site Travel ……………………………………………………………….72
• 74. Getting the Machine Moving ………………………………………………………………73
• 75. Operating Practices ……………………………………………………………………..73
• 76. Operating Procedure ……………………………………………………………………74
• 77. Stopping and Parking the Machine ……………………………………………………..75
• 78. Working with the Machine …………………………………………………………………76
• 79. Operating Practices and Site Safety ………………………………………………76
• 80. Clothing and Safety Equipment ……………………………………………………..76
• 81. Danger Zone ………………………………………………………………………………76
• 82. Working with the Boom ………………………………………………………………..77
• 83. Use of Machines on Gradients or Slopes ………………………………………..86
• 84. Operating Environment ……………………………………………………………………..89
• 85. Introduction …………………………………………………………………………………89
• 86. Operating in Low Temperatures …………………………………………………….89
• 87. Operating in High Temperatures ……………………………………………………89
• 88. Tow Hitch Option ……………………………………………………………………………..90
• 89. Introduction …………………………………………………………………………………90
• 90. Connecting the Trailer ………………………………………………………………….91
• 91. Prepare the Trailer For Towing ………………………………………………………92
• 92. Refuelling the Machine ……………………………………………………………………..93
• 93. Low Fuel Levels ………………………………………………………………………….93
• 94. Filling the Tank ……………………………………………………………………………93
• 95. Moving a Disabled Machine ………………………………………………………………95
• 96. Transporting the Machine ………………………………………………………………….96
• 97. Storage of the Machine …………………………………………………………………….98
• 98. Introduction …………………………………………………………………………………98
• 99. Storage Area ………………………………………………………………………………98
• 100. Prepare the Machine for Storage …………………………………………………..98
• 101. Put the Machine into Storage ………………………………………………………..98
• 102. During Storage ……………………………………………………………………………98
• 103. Take the Machine Out of Storage …………………………………………………..99
• 104. Routine Maintenance
• 105. Service Requirements …………………………………………………………………….101
• 106. Introduction ……………………………………………………………………………….101
• 107. Owner-Operator Support …………………………………………………………….101
• 108. Service-Maintenance Agreements ……………………………………………….101
• 109. Fit for Purpose Tests for Lifting Equipment …………………………………….101
• 110. Obtaining Replacement Parts ………………………………………………………102
• 111. Health and Safety …………………………………………………………………………..103
• 112. Lubricants …………………………………………………………………………………103
• 113. Battery ……………………………………………………………………………………..105
• 114. Service Schedules ………………………………………………………………………….107
• 115. Introduction ……………………………………………………………………………….107
• 116. How to Use the Service Schedules ………………………………………………107
• 117. Calendar Equivalents …………………………………………………………………107
• 118. Pre-start Cold Checks, Service Points and Fluid Levels ………………….108
• 119. Functional Test and Final Inspection ……………………………………………. 111
• 120. Fluids, Lubricants and Capacities …………………………………………………….. 113
• 121. Coolant Mixtures ………………………………………………………………………. 114
• 122. Fuel ………………………………………………………………………………………… 115
• 123. Prepare the Machine for Maintenance ……………………………………………… 118
• 124. Introduction ………………………………………………………………………………. 118
• 125. How to Make the Machine Safe (Boom Lowered) ………………………….. 119
• 126. How to Make the Machine Safe
• 127. (Boom Lifted) …………………………………………………………………………….120
• 128. Cleaning the Machine ……………………………………………………………………..122
• 129. Introduction ……………………………………………………………………………….122
• 130. Preparing the Machine for Cleaning ……………………………………………..122
• 131. Cleaning the Machine …………………………………………………………………123
• 132. Checking for Damage ……………………………………………………………………..125
• 133. Check the Machine Body and Structure ………………………………………..125
• 134. Check the Tyres ………………………………………………………………………..125
• 135. Check the Seat and Seat Belt ……………………………………………………..125
• 136. Check the Hydraulic Hoses and Fittings ……………………………………….125
• 137. Checking the ROPS-FOPS Structure ……………………………………………126
• 138. Greasing ……………………………………………………………………………………….127
• 139. Introduction ……………………………………………………………………………….127
• 140. Preparing the Machine for Greasing …………………………………………….127
• 141. Every 50 Hours ………………………………………………………………………….128
• 142. Every 500 Hours ………………………………………………………………………..130
• 143. Every 1000 Hours ………………………………………………………………………131
• 144. Oiling ……………………………………………………………………………………………132
• 145. Every 50 Hours ………………………………………………………………………….132
• 146. Access Panels ……………………………………………………………………………….133
• 147. Engine Cover …………………………………………………………………………….133
• 148. Battery Cover ……………………………………………………………………………133
• 149. Rear Grille ………………………………………………………………………………..133
• 150. Undershields …………………………………………………………………………….134
• 151. Seat Base …………………………………………………………………………………135
• 152. Cab Heater Filter ……………………………………………………………………………136
• 153. Cleaning the Cab Heater Filter …………………………………………………….136
• 154. Brakes ………………………………………………………………………………………….137
• 155. Park Brake ………………………………………………………………………………..137
• 156. Foot Brake ………………………………………………………………………………..139
• 157. Electrical System ……………………………………………………………………………140
• 158. Battery ……………………………………………………………………………………..140
• 159. Jump Starting the Engine ……………………………………………………………142
• 160. Fuses ……………………………………………………………………………………….143
• 161. Primary Fuses …………………………………………………………………………..144
• 162. Relays ……………………………………………………………………………………..145
• 163. Engine ………………………………………………………………………………………….146
• 164. Oil and Filter ……………………………………………………………………………..146
• 165. Cooling System …………………………………………………………………………148
• 166. Front End Accessory Drive Belt …………………………………………………..151
• 167. Air Filter ……………………………………………………………………………………153
• 168. Fuel System …………………………………………………………………………………..155
• 169. Introduction ……………………………………………………………………………….155
• 170. Water Separator and Engine Fuel Filter ………………………………………..156
• 171. Bleeding the System ………………………………………………………………….161
• 172. Hydraulic System ……………………………………………………………………………162
• 173. Introduction ……………………………………………………………………………….162
• 174. Releasing the Hydraulic Pressure ………………………………………………..163
• 175. Oil and Filter ……………………………………………………………………………..164
• 176. Hose Burst Protection Valves ………………………………………………………166
• 177. Transmission …………………………………………………………………………………168
• 178. Axles ………………………………………………………………………………………..168
• 179. Tyres and Wheels …………………………………………………………………………..170
• 180. Tyre Inflation ……………………………………………………………………………..170
• 181. Wheel Alignment ……………………………………………………………………………172
• 182. Introduction ……………………………………………………………………………….172
• 183. Electronic Steer Mode Selector ……………………………………………………172
• 184. Wear Pads …………………………………………………………………………………….173
• 185. Boom Wear Pad Clearance …………………………………………………………173
• 186. Windscreen Washer ……………………………………………………………………….174
• 187. Checking the Level …………………………………………………………………….174
• 188. Fire Extinguisher (if fitted) ………………………………………………………………..175
• 189. Checking the Fire Extinguisher ……………………………………………………175
• 190. Optional Attachments
• 191. Introduction ……………………………………………………………………………………177
• 192. Attachments for your Machine ………………………………………………………….178
• 193. Connecting-Disconnecting Hydraulic Hoses ……………………………………….179
• 194. Introduction ……………………………………………………………………………….179
• 195. Connecting the Hydraulic Hoses ………………………………………………….179
• 196. Disconnecting the Hydraulic Hoses ………………………………………………180
• 197. Quick Release Couplings ……………………………………………………………181
• 198. Q-Fit Attachments …………………………………………………………………………..183
• 199. Compact Tool Carrier …………………………………………………………………183
• 200. Fork Mounted Hook ………………………………………………………………………..187
• 201. Safety ………………………………………………………………………………………187
• 202. Installing …………………………………………………………………………………..187
• 203. Removing …………………………………………………………………………………187
• 204. Operation ………………………………………………………………………………….188
• 205. Maintenance ……………………………………………………………………………..188
• 206. 6-in-1 Shovel …………………………………………………………………………………189
• 207. Safety ………………………………………………………………………………………189
• 208. Preparing for Travel ……………………………………………………………………189
• 209. Control ……………………………………………………………………………………..189
• 210. Operation ………………………………………………………………………………….189
• 211. Daily Maintenance ……………………………………………………………………..191
• 212. Manure-Silage Fork with Top Grab ……………………………………………………192
• 213. Safety ………………………………………………………………………………………192
• 214. Control ……………………………………………………………………………………..192
• 215. Preparing for Travel ……………………………………………………………………192
• 216. Installing and Removing ……………………………………………………………..192
• 217. Operation ………………………………………………………………………………….192
• 218. Daily Maintenance ……………………………………………………………………..192
• 219. Specifications
• 220. Static Dimensions …………………………………………………………………………..193
• 221. 524-50, 527-55 ………………………………………………………………………….193
• 222. Performance Dimensions ………………………………………………………………..194
• 223. Lift Performance ………………………………………………………………………..194
• 224. Loader Performance …………………………………………………………………..195
• 225. Noise Data …………………………………………………………………………………….196
• 226. Introduction ……………………………………………………………………………….196
• 227. 524-50, 527-55 ………………………………………………………………………….196
• 228. Vibration Data ………………………………………………………………………………..197
• 229. Introduction ……………………………………………………………………………….197
• 230. 524-50, 527-55 ………………………………………………………………………….198
• 231. Tyre Sizes and Pressures ………………………………………………………………..199
• 232. Introduction ……………………………………………………………………………….199
• 233. Specifications ……………………………………………………………………………199
• 234. Trailer Towing ………………………………………………………………………………..200
• 235. Towing Limitations ……………………………………………………………………..200
• 236. Load Charts …………………………………………………………………………………..201
• 237. Introduction ……………………………………………………………………………….201
• 238. Warranty Information
• 239. Machine Service Record Sheet ………………………………………………………..203
• 240. Registration Information ………………………………………………………………….205
• 241. European Community Standards
• 242. EC Declaration of Conformity …………………………………………………………..207
• 243. Introduction ……………………………………………………………………………….207
• 244. Explanation of the EC Declaration of Conformity ……………………………209