JCB 525-58, 525-67, 527-58, 527-67, 530-67, 530-95, 530-110, 530-120, 535-67, 537-120, 537-130 Operator Manual 9801-7950

Description

• Model List:
  • 525-58, 525-67, 527-58, 527-67, 530-67, 530-95, 530-110, 530-120, 535-67, 537-120, 537-130

• 1. INTRODUCTION
• 2. About this Handbook
• 3. Machine Model and Serial Number ………………….. 2
• 4. Using the Handbook ………………………………………. 2
• 5. Units of Measurement …………………………………….. 2
• 6. Page Numbering ……………………………………………. 2
• 7. Left Side, Right Side . ……………………………………… 2
• 8. Using the Machine …………………………………………. 2
• 9. Page Cross References ………………………………….. 2
• 10. Warranty ……………………………………………………….. 2
• 11. The JCB Loadall
• 12. Machine Description ………………………………………. 3
• 13. 525-58, 67, 527-58, 67, 530-67, 535-67 ……………. 3
• 14. 530-95 ………………………………………………………….. 4
• 15. 530-110 ………………………………………………………… 5
• 16. 530-120, 537-130 ………………………………………….. 6
• 17. 537-120 ………………………………………………………… 6
• 18. Safety – Yours and Other People's ………………… 7
• 19. Safety Check List
• 20. General Safety ………………………………………………. 7
• 21. Operating Safety ……………………………………………. 8
• 22. Maintenance Safety ……………………………………….. 11
• 23. Safety Decals ……………………………………………….. 13
• 24. Identifying Your Machine
• 25. Identification Plate . ………………………………………… 15
• 26. Unit Identification …………………………………………… 15
• 27. Typical Machine Identification Number …………….. 16
• 28. Typical Engine Identification Number ……………….. 16
• 29. OPERATION
• 30. Introduction …………………………………………………. 33
• 31. Before Entering the Cab ……………………………….. 33-34
• 32. Entering and Leaving the Cab, Doors and Windows
• 33. Opening and Closing the Door ………………………… 35
• 34. Open and Closing the Upper Door Section ……….. 36
• 35. Opening and Closing the Windscreen ………………. 36
• 36. Open and Closing the Rear Window ………………….. 37
• 37. Emergency Exit (if fitted) …………………………………. 37
• 38. Seat Controls
• 39. Seat Type 1 …………………………………………………… 37
• 40. Seat Type 2 …………………………………………………… 38
• 41. Seat Belt
• 42. Fasten the Seat Belt ……………………………………….. 39
• 43. Release the Seat Belt ……………………………………… 39
• 44. Adjust the Seat Belt . ………………………………………. 39
• 45. Adjusting the Steering Column……………………….. 39
• 46. Cab Layout and Controls ……………………………… 40
• 47. Fire Extinguisher ………………………………………….. 42
• 48. Cab Switches and Instruments
• 49. Switches ………………………………………………………. 43
• 50. Instrument Panel Switches (Right Hand) …………… 45
• 51. Instrument Panel Switches (Left Hand) ……………… 45
• 52. Phasing 4-wheel steer ……………………………………. 46
• 53. Cab Light . …………………………………………………….. 47
• 54. Optional Warning Beacon ……………………………….. 47
• 55. Instruments …………………………………………………… 48
• 56. Warnings (Visual only) ……………………………………. 49
• 57. Warnings (Audible-Visual) ………………………………… 50
• 58. Heater (cab versions only) …………………………….. 51
• 59. Air Conditioning …………………………………………… 52
• 60. Boom and carriage controls
• 61. Control Levers ……………………………………………….. 52
• 62. Raise-Lower Boom ………………………………………… 53
• 63. Extend-Retract Boom …………………………………….. 54
• 64. Tilt Carriage Forward-Tilt Carriage Back ……………. 55
• 65. Auxiliary Control …………………………………………….. 56
• 66. Control Lever Locks
• 67. Lever Lock ……………………………………………………. 57
• 68. Tilt Lever Lock ……………………………………………….. 57
• 69. Sway Control ……………………………………………….. 58
• 70. Stabiliser Controls ……………………………………….. 60
• 71. Before Starting the Engine ……………………………. 61
• 72. Starting the Engine ………………………………………. 62
• 73. Jump-Starting the Engine . ……………………………. 63
• 74. Preparing for Road Travel …………………………….. 65
• 75. Preparing for Site Travel ………………………………. 66
• 76. Testing the Parking Brake …………………………….. 67
• 77. Getting the Machine Moving
• 78. Operating Hints ……………………………………………… 68
• 79. Stopping and Parking the Machine ……………….. 70
• 80. Working with the Loadall ………………………………. 71
• 81. Using the Load Charts and Boom Indicators …. 72
• 82. Safe Load Indicator ………………………………………. 74
• 83. Handling Palleted Loads
• 84. Loading ………………………………………………………… 75
• 85. Unloading ……………………………………………………… 76
• 86. Handling Irregular Loads
• 87. Lifting Bales ………………………………………………….. 77
• 88. Placing Bales ………………………………………………… 77
• 89. Uneven Loads ……………………………………………….. 78
• 90. Drums …………………………………………………………… 78
• 91. Operating in Low Temperatures ……………………. 79
• 92. Operating in High Temperatures …………………… 79
• 93. Towing a Machine ………………………………………… 80
• 94. Transporting the Machine …………………………….. 80
• 95. Lifting a Machine ………………………………………….. 82
• 96. Recovery Hitch …………………………………………….. 83
• 97. Trailer Pick Up Hitch …………………………………….. 83
• 98. MAINTENANCE
• 99. Lubricants – Health and Safety
• 100. Hygiene ………………………………………………………… 93
• 101. Storage ………………………………………………………… 93
• 102. Waste Disposal ……………………………………………… 93
• 103. Handling ……………………………………………………….. 93
• 104. First Aid – Oil …………………………………………………. 93
• 105. Spillage ………………………………………………………… 93
• 106. Fires …………………………………………………………….. 93
• 107. Service Requirements
• 108. Introduction …………………………………………………… 94
• 109. Maintenance …………………………………………………. 94
• 110. Owner-Operator Support ………………………………… 94
• 111. Service-Maintenance Agreements ……………………. 94
• 112. Service Schedules ………………………………………… 94
• 113. Boom Safety Strut
• 114. Installing ……………………………………………………….. 98
• 115. Removing ……………………………………………………… 98
• 116. Engine Bonnet and Cover
• 117. Opening-Closing the Bonnet . ………………………….. 99
• 118. Raising the Cover …………………………………………… 99
• 119. Lowering the Cover ………………………………………… 99
• 120. Radiator Grille
• 121. Raising-Lowering the Radiator Grille ………………… 100
• 122. Cleaning the Machine …………………………………… 100
• 123. ROPS-FOPS Structure
• 124. Checking the ROPS-FOPS Structure ……………….. 103
• 125. Checking for Damage …………………………………… 104
• 126. Seat Belt
• 127. Checking the Seat Belt Condition and Security …. 104
• 128. Greasing
• 129. Pivot Points …………………………………………………… 105
• 130. Front Axle and Driveshaft ……………………………….. 109
• 131. Rear Axle and Driveshaft ………………………………… 110
• 132. Carriage Lock Pins …………………………………………. 111
• 133. Fork Pivot Pins ………………………………………………. 111
• 134. Boom Wear Pad Runways ………………………………. 112
• 135. Boom Extension Ram Pivots …………………………… 113
• 136. Oiling …………………………………………………………… 116
• 137. Tyres and Wheels
• 138. Tyre Inflation …………………………………………………. 117
• 139. Checking Roadwheel Tightness ………………………… 117
• 140. Brakes
• 141. Parking Brake Adjustment ………………………………. 118
• 142. Checking the Foot Brake Fluid Level ………………… 119
• 143. Engine Air Filter
• 144. Cleaning the Pre-Cleaner ………………………………… 119
• 145. Changing the Outer Element ……………………………. 120
• 146. Changing the Inner Element ……………………………. 121
• 147. Engine Oil and Filter
• 148. Checking the Oil Level ……………………………………. 122
• 149. Changing the Oil and Filter ……………………………… 122
• 150. Engine Cooling System
• 151. Checking the Coolant Level …………………………….. 123
• 152. Coolant Mixtures ……………………………………………. 123
• 153. Changing the Coolant …………………………………….. 124
• 154. Cab Heater Filter
• 155. Cleaning the Cab Heater Filter …………………………. 125
• 156. Fuel System
• 157. Types of Fuel . ……………………………………………….. 126
• 158. Fuel Standards ………………………………………………. 126
• 159. Low Temperature Fuels . …………………………………. 126
• 160. Filling the Tank ………………………………………………. 127
• 161. Cleaning the Lift Pump Gauze …………………………… 127
• 162. Draining the Filter (Type 1) . ……………………………… 128
• 163. Changing the Filter Element (Type 1) …………………. 128
• 164. Changing the Filter Element (Type 2) …………………. 129
• 165. Draining the Sediment Bowl ……………………………. 129
• 166. Cleaning the Sediment Bowl ……………………………. 130
• 167. Bleed the System …………………………………………… 130
• 168. Fire Extinguisher
• 169. Checking the Fire Extinguisher ………………………… 131
• 170. Transmission
• 171. Checking the Oil Level ……………………………………. 131
• 172. Changing the Oil and Filter ……………………………… 132
• 173. Front and Rear Axle
• 174. Checking the Axle Oil Level …………………………….. 133
• 175. Changing the Axle Oil …………………………………….. 133
• 176. Front and Rear Hub
• 177. Checking the Hub Oil Levels ……………………………. 134
• 178. Changing the Hub Oil ……………………………………… 134
• 179. Hydraulic System (All Except 530-120)
• 180. Checking the Fluid Level ………………………………….. 135
• 181. Changing the Filter Element …………………………….. 135
• 182. Hydraulic System (530-120, 537-120 and 130)
• 183. Checking the Fluid Level ………………………………….. 136
• 184. Changing the Filter Element …………………………….. 136
• 185. Hose Burst Protection Valves
• 186. Checking the Hose Burst Protection Valves ………. 137
• 187. Battery
• 188. Checking the Electrolyte Level ………………………… 139
• 189. Battery Isolator ………………………………………………. 140
• 190. Electrical System
• 191. Typical Fuse Installation ………………………………….. 141
• 192. Bulbs ……………………………………………………………. 142
• 193. Adjusting the Alternator Drive Belt ……………………. 142
• 194. Windscreen Washer ……………………………………… 143
• 195. Obtaining Replacement Parts ……………………….. 143
• 196. Fluids, Lubricants, Capacities and Specifications
• 197. 525-58, 67, 527-58, 67 and 530-95 ………………….. 144
• 198. 525-58 Farm Special Plus, 67, 530-67 and 535-67 … 145
• 199. 530-110 ………………………………………………………… 146
• 200. 530-120, 537-120 and 537-130 ……………………….. 147
• 201. OPTIONAL ATTACHMENTS
• 202. Introduction …………………………………………………. 160
• 203. Quick Release Couplings
• 204. Quick Release Couplings – Do’s and Don’ts . …….. 160
• 205. Remove Pressure from Service Lines ……………….. 160
• 206. Connecting Quick Release Couplings ………………. 161
• 207. Disconnecting Quick Release Couplings …………… 161
• 208. Installing and Removing Q-Fit Attachments
• 209. Installing Attachments ……………………………………. 161
• 210. Removing Atttachments …………………………………. 163
• 211. Platform ………………………………………………………… 164
• 212. Shovel
• 213. Safety …………………………………………………………… 165
• 214. Operation ……………………………………………………… 165
• 215. Maintenance …………………………………………………. 165
• 216. Concrete Skip
• 217. Safety …………………………………………………………… 166
• 218. Operation ……………………………………………………… 166
• 219. Maintenance …………………………………………………. 168
• 220. Multipurpose Shovel
• 221. Safety …………………………………………………………… 169
• 222. Operation ……………………………………………………… 169
• 223. Maintenance …………………………………………………. 170
• 224. Industrial Fork Frames
• 225. Safety …………………………………………………………… 171
• 226. Operation ……………………………………………………… 171
• 227. Maintenance …………………………………………………. 171
• 228. Standard Forks
• 229. Safety …………………………………………………………… 172
• 230. Installing ……………………………………………………….. 172
• 231. Removing ……………………………………………………… 172
• 232. Maintenance …………………………………………………. 172
• 233. Extension Jib
• 234. Safety …………………………………………………………… 173
• 235. Operation ……………………………………………………… 173
• 236. Maintenance …………………………………………………. 173
• 237. Manure Fork with Top Grab
• 238. Safety …………………………………………………………… 174
• 239. Operation ……………………………………………………… 174
• 240. Maintenance …………………………………………………. 175
• 241. Flat 8 Bale Clamp
• 242. Safety …………………………………………………………… 176
• 243. Operation ……………………………………………………… 176
• 244. Maintenance …………………………………………………. 177
• 245. Round Bale Fork
• 246. Safety …………………………………………………………… 178
• 247. Operation ……………………………………………………… 178
• 248. Maintenance …………………………………………………. 179
• 249. Log Grab
• 250. Safety …………………………………………………………… 180
• 251. Operation ……………………………………………………… 180
• 252. Maintenance …………………………………………………. 180
• 253. Fork Mounted Hook
• 254. Safety …………………………………………………………… 181
• 255. Installing ……………………………………………………….. 181
• 256. Removing ……………………………………………………… 181
• 257. Operation ……………………………………………………… 182
• 258. Maintenance …………………………………………………. 182
• 259. SPECIFICATIONS
• 260. Static Dimensions
• 261. 525-58, 525-67, 527-58, 527-67 ………………………. 191
• 262. 530-67, 535-67 ……………………………………………… 192
• 263. 530-95 ………………………………………………………….. 193
• 264. 530-110 ………………………………………………………… 194
• 265. 530-120, 537-120 ………………………………………….. 195
• 266. 537-130 ………………………………………………………… 196
• 267. Performance Dimensions
• 268. 525-58, 525-67 ……………………………………………… 197
• 269. 530-67, 535-67 ……………………………………………… 197
• 270. 527-58, 527-67 ……………………………………………… 198
• 271. 530-95, 530-110, 537-120 ………………………………. 198
• 272. 530-120 ………………………………………………………… 199
• 273. 537-130 ………………………………………………………… 200
• 274. Tyres and Pressures …………………………………….. 201
• 275. Noise and Vibration Data ……………………………… 203