JCB 527-58 Loadall Operator Manual 9811-5400

Description

• Model List:
  • 527-58 Loadall

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Left Side, Right Side ………………………………………………………………………1
• 10. Cab-Canopy …………………………………………………………………………………1
• 11. Cross References ………………………………………………………………………….1
• 12. Machine Description …………………………………………………………………………..2
• 13. The JCB Loadall ……………………………………………………………………………2
• 14. Intended Use ………………………………………………………………………………..2
• 15. Component Location ……………………………………………………………………..2
• 16. Safety Check List ……………………………………………………………………………….4
• 17. Safety – Yours and Others ………………………………………………………………4
• 18. General Safety ……………………………………………………………………………..4
• 19. Operating Safety …………………………………………………………………………..6
• 20. Maintenance Safety ……………………………………………………………………..10
• 21. Safety Labels …………………………………………………………………………………..15
• 22. Introduction …………………………………………………………………………………15
• 23. Safety Label Identification …………………………………………………………….16
• 24. Identifying Your Machine …………………………………………………………………..19
• 25. Machine Identification Plate ………………………………………………………….19
• 26. Component Identification Plates …………………………………………………….20
• 27. Machine Security ……………………………………………………………………………..24
• 28. Introduction …………………………………………………………………………………24
• 29. JCB Plantguard …………………………………………………………………………..24
• 30. Construction Equipment Security And Registration Scheme (CESAR) .24
• 31. LiveLink ……………………………………………………………………………………..24
• 32. Operation
• 33. Introduction ……………………………………………………………………………………..25
• 34. Before Entering the Cab ……………………………………………………………………26
• 35. Entering and Leaving the Cab ……………………………………………………………27
• 36. Emergency Exit …………………………………………………………………………..28
• 37. Doors and Windows …………………………………………………………………………29
• 38. Opening and Closing the Door ………………………………………………………29
• 39. Opening and Closing the Upper Door Section …………………………………29
• 40. Opening and Closing the Rear Window ………………………………………….30
• 41. Seat Controls …………………………………………………………………………………..31
• 42. Introduction …………………………………………………………………………………31
• 43. Grammer Seat …………………………………………………………………………….32
• 44. Suspension Seat (KAB 100 Series – Mechanical) …………………………….33
• 45. Seat Belt …………………………………………………………………………………………34
• 46. Inertia Reel Seat Belt …………………………………………………………………..34
• 47. Static Seat Belt ……………………………………………………………………………35
• 48. Cab Layout ……………………………………………………………………………………..36
• 49. Component Key …………………………………………………………………………..37
• 50. Drive Controls, Switches and Instruments ……………………………………………38
• 51. Drive Controls ……………………………………………………………………………..38
• 52. Switches …………………………………………………………………………………….47
• 53. Instrument Panel …………………………………………………………………………52
• 54. Air Conditioning and Cab Heater Controls ………………………………………58
• 55. Operating Lever ……………………………………………………………………………….59
• 56. Introduction …………………………………………………………………………………59
• 57. Boom and Carriage Controls …………………………………………………………60
• 58. Auxiliary Controls ………………………………………………………………………..61
• 59. Safety Equipment …………………………………………………………………………….65
• 60. Control Locks ……………………………………………………………………………..65
• 61. Load Charts ………………………………………………………………………………..66
• 62. Boom Indicators ………………………………………………………………………….68
• 63. Longitudinal Load Moment Indicator (LLMI) …………………………………….69
• 64. Longitudinal Load Moment Control (LLMC) System …………………………73
• 65. Inclinometer ………………………………………………………………………………..76
• 66. Beacon (if fitted) ………………………………………………………………………….77
• 67. Fire Extinguisher (if fitted) …………………………………………………………….78
• 68. Before Starting the Engine …………………………………………………………………79
• 69. Starting the Engine …………………………………………………………………………..81
• 70. Preparing the Machine for Travel ……………………………………………………….82
• 71. Introduction …………………………………………………………………………………82
• 72. Preparing for Road Travel …………………………………………………………….82
• 73. Preparing for Site Travel ……………………………………………………………….84
• 74. Smooth Ride System (SRS) ………………………………………………………….85
• 75. Getting the Machine Moving ………………………………………………………………86
• 76. Operating Practices ……………………………………………………………………..86
• 77. Operating Procedure ……………………………………………………………………87
• 78. Operating Practices ……………………………………………………………………..88
• 79. Stopping and Parking the Machine ……………………………………………………..89
• 80. Working with the Machine …………………………………………………………………90
• 81. Operating Practices and Site Safety ………………………………………………90
• 82. Clothing and Safety Equipment ……………………………………………………..90
• 83. Danger Zone ………………………………………………………………………………90
• 84. Safety Practices ………………………………………………………………………….90
• 85. Working with the Boom ………………………………………………………………..92
• 86. Use of Machines on Gradients or Slopes ………………………………………102
• 87. Operating Environment ……………………………………………………………………104
• 88. Operating in Low Temperatures …………………………………………………..104
• 89. Operating in High Temperatures ………………………………………………….104
• 90. Tow Hitch Options …………………………………………………………………………..105
• 91. Introduction ……………………………………………………………………………….105
• 92. Connecting the Trailer ………………………………………………………………..106
• 93. Prepare the Trailer for Towing …………………………………………………….. 112
• 94. Refuelling the Machine …………………………………………………………………… 114
• 95. Low Fuel Levels ……………………………………………………………………….. 114
• 96. Filling the Tank …………………………………………………………………………. 114
• 97. Moving A Disabled Machine ……………………………………………………………. 116
• 98. Towing …………………………………………………………………………………….. 116
• 99. Recovery Hitch …………………………………………………………………………. 118
• 100. Transporting the Machine ……………………………………………………………….. 119
• 101. Lifting a Machine ……………………………………………………………………………120
• 102. Storage of the Machine …………………………………………………………………..121
• 103. Introduction ……………………………………………………………………………….121
• 104. Storage Area …………………………………………………………………………….121
• 105. Prepare the Machine for Storage …………………………………………………121
• 106. Put the Machine into Storage ………………………………………………………121
• 107. During Storage ………………………………………………………………………….121
• 108. Take the Machine Out of Storage …………………………………………………122
• 109. Routine Maintenance
• 110. Service Requirements …………………………………………………………………….123
• 111. Introduction ……………………………………………………………………………….123
• 112. Owner-Operator Support …………………………………………………………….123
• 113. Service-Maintenance Agreements ……………………………………………….123
• 114. Initial Service and Inspection (100 Hours) ……………………………………..123
• 115. Fit for Purpose Tests for Lifting Equipment …………………………………….124
• 116. Obtaining Replacement Parts ………………………………………………………124
• 117. Health and Safety …………………………………………………………………………..125
• 118. Lubricants …………………………………………………………………………………125
• 119. Battery ……………………………………………………………………………………..127
• 120. Service Schedules ………………………………………………………………………….129
• 121. Introduction ……………………………………………………………………………….129
• 122. How to Use the Service Schedules ………………………………………………129
• 123. Calendar Equivalents …………………………………………………………………129
• 124. Pre-start Cold Checks, Service Points and Fluid Levels ………………….130
• 125. Functional Test and Final Inspection …………………………………………….133
• 126. Fluids, Lubricants and Capacities ……………………………………………………..135
• 127. Coolant Mixtures ……………………………………………………………………….136
• 128. Fuel …………………………………………………………………………………………137
• 129. Prepare the Machine for Maintenance ………………………………………………140
• 130. Introduction ……………………………………………………………………………….140
• 131. How to Make the Machine Safe (Boom Lowered) …………………………..141
• 132. How to Make the Machine Safe (Boom Lifted) ……………………………….142
• 133. Cleaning the Machine ……………………………………………………………………..144
• 134. Introduction ……………………………………………………………………………….144
• 135. Preparing the Machine for Cleaning ……………………………………………..144
• 136. Cleaning the Machine …………………………………………………………………145
• 137. Fan Reverse (if fitted) …………………………………………………………………147
• 138. Checking for Damage ……………………………………………………………………..148
• 139. Check the Machine Body and Structure ………………………………………..148
• 140. Check the Tyres ………………………………………………………………………..148
• 141. Check the Seat and Seat Belt ……………………………………………………..148
• 142. Check the Hydraulic Hoses and Fittings ……………………………………….148
• 143. Check the Electrical Circuits ………………………………………………………..149
• 144. Checking the ROPS-FOPS Structure ……………………………………………150
• 145. Greasing ……………………………………………………………………………………….151
• 146. Introduction ……………………………………………………………………………….151
• 147. Preparing the Machine for Greasing …………………………………………….151
• 148. Every 50 Hours ………………………………………………………………………….152
• 149. Every 500 Hours ………………………………………………………………………..154
• 150. Every 1000 Hours ………………………………………………………………………156
• 151. Oiling ……………………………………………………………………………………………157
• 152. Park Brake Cable ………………………………………………………………………157
• 153. Access Panels ……………………………………………………………………………….158
• 154. Battery Covers …………………………………………………………………………..158
• 155. Engine Cover …………………………………………………………………………….159
• 156. Rear Cover ……………………………………………………………………………….160
• 157. Deck Plate ………………………………………………………………………………..161
• 158. Chaff Guard ………………………………………………………………………………162
• 159. Engine Compartment Undershield ……………………………………………….163
• 160. Front Undershield ………………………………………………………………………164
• 161. Centre Undershield ……………………………………………………………………164
• 162. Rear Undershield ………………………………………………………………………165
• 163. Cab Undershield ………………………………………………………………………..166
• 164. Cab Heater and Air Conditioning ………………………………………………………167
• 165. Changing the Air Intake Filter ………………………………………………………167
• 166. Brakes ………………………………………………………………………………………….168
• 167. Park Brake ………………………………………………………………………………..168
• 168. Foot Brake ………………………………………………………………………………..170
• 169. Electrical System ……………………………………………………………………………171
• 170. Battery ……………………………………………………………………………………..171
• 171. Jump Starting the Engine ……………………………………………………………173
• 172. Secondary Fuses ………………………………………………………………………174
• 173. Primary Fuses …………………………………………………………………………..176
• 174. Relays ……………………………………………………………………………………..178
• 175. Engine ………………………………………………………………………………………….180
• 176. Oil and Filter ……………………………………………………………………………..180
• 177. Cooling System …………………………………………………………………………182
• 178. Front End Accessory Drive Belt …………………………………………………..184
• 179. Air Filter ……………………………………………………………………………………186
• 180. Fuel System …………………………………………………………………………………..188
• 181. Introduction ……………………………………………………………………………….188
• 182. Water Separator and Engine Fuel Filter ………………………………………..188
• 183. Bleeding the System ………………………………………………………………….193
• 184. Hydraulic System ……………………………………………………………………………194
• 185. Introduction ……………………………………………………………………………….194
• 186. Releasing the Hydraulic Pressure ………………………………………………..195
• 187. Oil and Filter ……………………………………………………………………………..196
• 188. Hose Burst Protection Valves ………………………………………………………199
• 189. Transmission …………………………………………………………………………………200
• 190. Axles ………………………………………………………………………………………..200
• 191. Transmission Motor Gear Train ……………………………………………………204
• 192. Tyres and Wheels …………………………………………………………………………..205
• 193. Tyre Inflation ……………………………………………………………………………..205
• 194. Checking the Wheel Nut Torques …………………………………………………206
• 195. Wheel Alignment ……………………………………………………………………………207
• 196. Introduction ……………………………………………………………………………….207
• 197. Variations ………………………………………………………………………………….207
• 198. Permanent 4-Wheel Steer Machines …………………………………………….208
• 199. Non Indicated Manual Steer Mode Selector …………………………………..209
• 200. Indicated Manual Steer Mode Selector …………………………………………209
• 201. Electronic Steer Mode Selector ……………………………………………………210
• 202. Wear Pads ……………………………………………………………………………………. 211
• 203. Boom Wear Pad Clearance ………………………………………………………… 211
• 204. Windscreen Washer ……………………………………………………………………….212
• 205. Checking the Level …………………………………………………………………….212
• 206. Fire Extinguisher (if fitted) ………………………………………………………………..213
• 207. Checking the Fire Extinguisher ……………………………………………………213
• 208. Optional Attachments
• 209. Introduction ……………………………………………………………………………………215
• 210. Attachments for your Machine ………………………………………………………….216
• 211. Connecting-Disconnecting Hydraulic Hoses ……………………………………….217
• 212. Introduction ……………………………………………………………………………….217
• 213. Connecting the Hydraulic Hoses ………………………………………………….217
• 214. Disconnecting the Hydraulic Hoses ………………………………………………218
• 215. Quick Release Couplings ……………………………………………………………219
• 216. Tool Carrier Attachments …………………………………………………………………221
• 217. Mechanical Pin Locking Option ……………………………………………………221
• 218. Hydraulic Pin Locking Option ………………………………………………………223
• 219. Q-Fit Attachments …………………………………………………………………………..227
• 220. Mechanical Pin Locking Option ……………………………………………………227
• 221. Hydraulic Pin Locking Option ………………………………………………………229
• 222. Extension Jib …………………………………………………………………………………233
• 223. Safety ………………………………………………………………………………………233
• 224. Installing-Removing ……………………………………………………………………233
• 225. Operation ………………………………………………………………………………….233
• 226. Maintenance ……………………………………………………………………………..234
• 227. Fork Mounted Hook ………………………………………………………………………..235
• 228. Safety ………………………………………………………………………………………235
• 229. Installing …………………………………………………………………………………..235
• 230. Removing …………………………………………………………………………………235
• 231. Operation ………………………………………………………………………………….236
• 232. Maintenance ……………………………………………………………………………..236
• 233. Work Platforms ………………………………………………………………………………237
• 234. Specifications
• 235. Static Dimensions …………………………………………………………………………..239
• 236. Performance Dimensions ………………………………………………………………..241
• 237. Lift Performance ………………………………………………………………………..241
• 238. Maximum Wading Depth …………………………………………………………….242
• 239. Axle Weight Distribution ………………………………………………………………….243
• 240. Trailer Towing ………………………………………………………………………………..244
• 241. Towing Limitations ……………………………………………………………………..244
• 242. Tyre Sizes and Pressures ………………………………………………………………..245
• 243. Introduction ……………………………………………………………………………….245
• 244. Specifications ……………………………………………………………………………245
• 245. Noise Data …………………………………………………………………………………….246
• 246. Introduction ……………………………………………………………………………….246
• 247. 527-58 ……………………………………………………………………………………..246
• 248. Vibration Data ………………………………………………………………………………..247
• 249. Introduction ……………………………………………………………………………….247
• 250. 527-58 ……………………………………………………………………………………..248
• 251. Warranty Information
• 252. Machine Service Record Sheet ………………………………………………………..249
• 253. Registration Information ………………………………………………………………….251
• 254. European Community Standards
• 255. EC Declaration of Conformity …………………………………………………………..253
• 256. Introduction ……………………………………………………………………………….253
• 257. Explanation of the EC Declaration of Conformity ……………………………255