JCB 530-110, 530-70 Loadall Operator Manual 9821-7850

$20.00

  • Type Of Manual: Operator Manual
  • ManualID: 9821-7850
  • Number of Pages: 220
  • Size: 25.5MB
  • Format: PDF

Description

  • Model List:

    • 530-110, 530-70 Loadall
  • 1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
  • 2. Introduction
  • 3. About this Manual
  • 4. Model and Serial Number ……………………………………………………………………………………………………… 1
  • 5. Using the Manual …………………………………………………………………………………………………………………. 1
  • 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
  • 7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
  • 8. Cross References ………………………………………………………………………………………………………………… 2
  • 9. Safety
  • 10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
  • 11. Safety Warnings …………………………………………………………………………………………………………………… 3
  • 12. General Safety …………………………………………………………………………………………………………………….. 4
  • 13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
  • 14. About the Product
  • 15. Introduction
  • 16. General ……………………………………………………………………………………………………………………………….. 7
  • 17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
  • 18. Product Compliance ……………………………………………………………………………………………………………… 7
  • 19. Description
  • 20. General ……………………………………………………………………………………………………………………………….. 8
  • 21. Intended Use ……………………………………………………………………………………………………………………….. 8
  • 22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
  • 23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
  • 24. Danger Zone ……………………………………………………………………………………………………………………….. 8
  • 25. Main Component Locations …………………………………………………………………………………………………… 9
  • 26. Product and Component Identification
  • 27. Machine …………………………………………………………………………………………………………………………….. 10
  • 28. Engine ………………………………………………………………………………………………………………………………. 10
  • 29. Axle(s) ………………………………………………………………………………………………………………………………. 11
  • 30. Gearbox …………………………………………………………………………………………………………………………….. 12
  • 31. Operator Protective Structure ………………………………………………………………………………………………. 12
  • 32. Safety Labels
  • 33. General ……………………………………………………………………………………………………………………………… 14
  • 34. Safety Label Identification ……………………………………………………………………………………………………. 14
  • 35. Operator Station
  • 36. Component Locations …………………………………………………………………………………………………………. 16
  • 37. Interior Switches
  • 38. Ignition Switch ……………………………………………………………………………………………………………………. 17
  • 39. Multi-Purpose Switch ………………………………………………………………………………………………………….. 17
  • 40. Cab Interior Light ……………………………………………………………………………………………………………….. 18
  • 41. Console Switches
  • 42. General ……………………………………………………………………………………………………………………………… 19
  • 43. Road Lights ……………………………………………………………………………………………………………………….. 19
  • 44. Hazard Warning Lights ……………………………………………………………………………………………………….. 19
  • 45. Front Work Lights ………………………………………………………………………………………………………………. 19
  • 46. Rear Work Lights ……………………………………………………………………………………………………………….. 20
  • 47. Boom Work Light ……………………………………………………………………………………………………………….. 20
  • 48. Drive Mode ………………………………………………………………………………………………………………………… 20
  • 49. Air-Conditioning ………………………………………………………………………………………………………………….. 20
  • 50. Fan Switch ………………………………………………………………………………………………………………………… 20
  • 51. Reverse Fan ……………………………………………………………………………………………………………………… 20
  • 52. Operation
  • 53. Introduction
  • 54. General ……………………………………………………………………………………………………………………………… 21
  • 55. Operating Safety
  • 56. General ……………………………………………………………………………………………………………………………… 22
  • 57. Worksite Safety ………………………………………………………………………………………………………………….. 24
  • 58. Risk Assessment ……………………………………………………………………………………………………………….. 25
  • 59. Walk-Around Inspection
  • 60. General ……………………………………………………………………………………………………………………………… 28
  • 61. Entering and Leaving the Operator Station
  • 62. General ……………………………………………………………………………………………………………………………… 29
  • 63. Emergency Exit ………………………………………………………………………………………………………………….. 29
  • 64. Doors
  • 65. Operator Door ……………………………………………………………………………………………………………………. 31
  • 66. Windows
  • 67. Rear Window …………………………………………………………………………………………………………………….. 33
  • 68. Roof Window ……………………………………………………………………………………………………………………… 33
  • 69. Battery Isolator
  • 70. General ……………………………………………………………………………………………………………………………… 34
  • 71. Before Starting the Engine
  • 72. General ……………………………………………………………………………………………………………………………… 35
  • 73. Operator Seat
  • 74. General ……………………………………………………………………………………………………………………………… 36
  • 75. Suspension Seat ………………………………………………………………………………………………………………… 36
  • 76. Seat Belt
  • 77. General ……………………………………………………………………………………………………………………………… 38
  • 78. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 38
  • 79. Static Seat Belt ………………………………………………………………………………………………………………….. 39
  • 80. Mirrors
  • 81. General ……………………………………………………………………………………………………………………………… 41
  • 82. Starting the Engine
  • 83. General ……………………………………………………………………………………………………………………………… 43
  • 84. Stopping and Parking
  • 85. General ……………………………………………………………………………………………………………………………… 45
  • 86. Preparing for Travel
  • 87. General ……………………………………………………………………………………………………………………………… 46
  • 88. Preparing for Road Travel …………………………………………………………………………………………………… 46
  • 89. Preparing for Worksite Travel ………………………………………………………………………………………………. 47
  • 90. Safety Equipment
  • 91. Control Lock ………………………………………………………………………………………………………………………. 49
  • 92. Drive Controls
  • 93. Steering Wheel ………………………………………………………………………………………………………………….. 50
  • 94. Accelerator Pedal ……………………………………………………………………………………………………………….. 50
  • 95. Service Brake Pedal …………………………………………………………………………………………………………… 50
  • 96. Park Brake ………………………………………………………………………………………………………………………… 50
  • 97. Transmission Drive Lever ……………………………………………………………………………………………………. 50
  • 98. Gear Lever ………………………………………………………………………………………………………………………… 51
  • 99. Transmission Dump Switch …………………………………………………………………………………………………. 52
  • 100. Instruments
  • 101. Instrument Panel ………………………………………………………………………………………………………………… 53
  • 102. Getting the Machine Moving
  • 103. General ……………………………………………………………………………………………………………………………… 55
  • 104. Slopes
  • 105. General ……………………………………………………………………………………………………………………………… 57
  • 106. Driving on Slopes ………………………………………………………………………………………………………………. 57
  • 107. Working on Slopes …………………………………………………………………………………………………………….. 58
  • 108. Operating Levers-Pedals
  • 109. General ……………………………………………………………………………………………………………………………… 60
  • 110. Control Layouts ………………………………………………………………………………………………………………….. 60
  • 111. Boom Controls …………………………………………………………………………………………………………………… 60
  • 112. Chassis Levelling Controls ………………………………………………………………………………………………….. 63
  • 113. Stabiliser Controls ………………………………………………………………………………………………………………. 64
  • 114. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 65
  • 115. Lifting and Loading
  • 116. General ……………………………………………………………………………………………………………………………… 66
  • 117. Load Charts ………………………………………………………………………………………………………………………. 66
  • 118. Boom Indicators …………………………………………………………………………………………………………………. 69
  • 119. Inclinometers ……………………………………………………………………………………………………………………… 69
  • 120. Interlocks …………………………………………………………………………………………………………………………… 70
  • 121. Working with the Boom
  • 122. General ……………………………………………………………………………………………………………………………… 71
  • 123. Fork Ratings ………………………………………………………………………………………………………………………. 71
  • 124. Repositioning the Forks ………………………………………………………………………………………………………. 72
  • 125. Working with Pallets …………………………………………………………………………………………………………… 73
  • 126. Working with Bales …………………………………………………………………………………………………………….. 75
  • 127. Working with Irregular Loads ……………………………………………………………………………………………….. 76
  • 128. Filling the Shovel ……………………………………………………………………………………………………………….. 77
  • 129. Loading a Truck …………………………………………………………………………………………………………………. 78
  • 130. Adjusting the Boom ……………………………………………………………………………………………………………. 78
  • 131. Heating, Ventilating and Air-Conditioning (HVAC)
  • 132. General ……………………………………………………………………………………………………………………………… 80
  • 133. Air-Conditioning Controls …………………………………………………………………………………………………….. 80
  • 134. Face Level Fan ………………………………………………………………………………………………………………….. 81
  • 135. Fire Extinguisher
  • 136. General ……………………………………………………………………………………………………………………………… 82
  • 137. Moving a Disabled Machine
  • 138. Jump-Starting the Engine ……………………………………………………………………………………………………. 84
  • 139. Recovery Hitch …………………………………………………………………………………………………………………… 84
  • 140. Lifting the Machine
  • 141. General ……………………………………………………………………………………………………………………………… 86
  • 142. Transporting the Machine
  • 143. General ……………………………………………………………………………………………………………………………… 87
  • 144. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 87
  • 145. Operating Environment
  • 146. General ……………………………………………………………………………………………………………………………… 90
  • 147. Operating in Low Temperatures …………………………………………………………………………………………… 90
  • 148. Operating in High Temperatures …………………………………………………………………………………………… 90
  • 149. Refuelling
  • 150. General ……………………………………………………………………………………………………………………………… 92
  • 151. Low Fuel Levels …………………………………………………………………………………………………………………. 92
  • 152. Filling the Tank …………………………………………………………………………………………………………………… 92
  • 153. Attachments
  • 154. Working with Attachments
  • 155. Introduction ………………………………………………………………………………………………………………………… 93
  • 156. Attachments for your Machine ……………………………………………………………………………………………… 93
  • 157. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………… 94
  • 158. Tool Carrier
  • 159. General ……………………………………………………………………………………………………………………………… 99
  • 160. Quick-fit Carriage
  • 161. General ……………………………………………………………………………………………………………………………. 102
  • 162. Shovels
  • 163. Standard Shovel ………………………………………………………………………………………………………………. 104
  • 164. Forks
  • 165. Standard Forks ………………………………………………………………………………………………………………… 106
  • 166. Hooks
  • 167. Fork-Mounted Hook ………………………………………………………………………………………………………….. 108
  • 168. Work Platforms
  • 169. General ……………………………………………………………………………………………………………………………. 109
  • 170. Preservation and Storage
  • 171. Cleaning
  • 172. General ……………………………………………………………………………………………………………………………. 111
  • 173. Preparation ………………………………………………………………………………………………………………………. 112
  • 174. Checking For Damage
  • 175. General ……………………………………………………………………………………………………………………………. 113
  • 176. Storage
  • 177. General ……………………………………………………………………………………………………………………………. 114
  • 178. Put into Storage ……………………………………………………………………………………………………………….. 114
  • 179. During Storage …………………………………………………………………………………………………………………. 114
  • 180. Take out of Storage ………………………………………………………………………………………………………….. 115
  • 181. Security
  • 182. General ……………………………………………………………………………………………………………………………. 116
  • 183. LiveLink …………………………………………………………………………………………………………………………… 116
  • 184. Maintenance
  • 185. Introduction
  • 186. General ……………………………………………………………………………………………………………………………. 117
  • 187. Owner-Operator Support ……………………………………………………………………………………………………. 117
  • 188. Service-Maintenance Agreements ………………………………………………………………………………………. 118
  • 189. Initial Service and Inspection ……………………………………………………………………………………………… 118
  • 190. Obtaining Spare Parts ………………………………………………………………………………………………………. 118
  • 191. Maintenance Safety
  • 192. General ……………………………………………………………………………………………………………………………. 119
  • 193. Fluids and Lubricants ……………………………………………………………………………………………………….. 120
  • 194. Maintenance Schedules
  • 195. General ……………………………………………………………………………………………………………………………. 124
  • 196. How to Use the Maintenance Schedules …………………………………………………………………………….. 124
  • 197. Maintenance Intervals ……………………………………………………………………………………………………….. 124
  • 198. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 125
  • 199. Functional Tests and Final Inspection …………………………………………………………………………………. 128
  • 200. Maintenance Positions
  • 201. General ……………………………………………………………………………………………………………………………. 131
  • 202. Maintenance Position – Boom Lowered ……………………………………………………………………………….. 131
  • 203. Maintenance Position – Boom Raised …………………………………………………………………………………. 132
  • 204. Service Points
  • 205. General ……………………………………………………………………………………………………………………………. 134
  • 206. Access Apertures
  • 207. General ……………………………………………………………………………………………………………………………. 139
  • 208. Battery Cover …………………………………………………………………………………………………………………… 139
  • 209. Engine Compartment Cover ………………………………………………………………………………………………. 139
  • 210. Boom Rear Cover …………………………………………………………………………………………………………….. 140
  • 211. Undershield ……………………………………………………………………………………………………………………… 141
  • 212. Tools
  • 213. General ……………………………………………………………………………………………………………………………. 143
  • 214. Lubrication
  • 215. General ……………………………………………………………………………………………………………………………. 144
  • 216. Preparation ………………………………………………………………………………………………………………………. 144
  • 217. Attachments
  • 218. General …………………………………………………………………………………………………………………………… 145
  • 219. Body and Framework
  • 220. General …………………………………………………………………………………………………………………………… 146
  • 221. Pivot Pins ………………………………………………………………………………………………………………………… 147
  • 222. Boom
  • 223. General …………………………………………………………………………………………………………………………… 148
  • 224. Operator Station
  • 225. General …………………………………………………………………………………………………………………………… 149
  • 226. Operator Protective Structure …………………………………………………………………………………………….. 149
  • 227. Seat ………………………………………………………………………………………………………………………………… 149
  • 228. Seat Belt …………………………………………………………………………………………………………………………. 149
  • 229. Controls …………………………………………………………………………………………………………………………… 150
  • 230. Engine
  • 231. General …………………………………………………………………………………………………………………………… 151
  • 232. Oil …………………………………………………………………………………………………………………………………… 152
  • 233. Drive Belt ………………………………………………………………………………………………………………………… 153
  • 234. Exhaust …………………………………………………………………………………………………………………………… 154
  • 235. Air Filter
  • 236. General …………………………………………………………………………………………………………………………… 155
  • 237. Pre-Cleaner ……………………………………………………………………………………………………………………… 155
  • 238. Dust Valve ………………………………………………………………………………………………………………………. 156
  • 239. Fuel System
  • 240. General …………………………………………………………………………………………………………………………… 157
  • 241. Tank ……………………………………………………………………………………………………………………………….. 158
  • 242. Fuel Filter ………………………………………………………………………………………………………………………… 158
  • 243. Water Separator ………………………………………………………………………………………………………………. 159
  • 244. Cooling System
  • 245. General …………………………………………………………………………………………………………………………… 162
  • 246. Coolant ……………………………………………………………………………………………………………………………. 162
  • 247. Cooling Pack …………………………………………………………………………………………………………………… 162
  • 248. Brakes
  • 249. General …………………………………………………………………………………………………………………………… 166
  • 250. Park Brake ………………………………………………………………………………………………………………………. 166
  • 251. Gearbox
  • 252. Oil …………………………………………………………………………………………………………………………………… 168
  • 253. Axles
  • 254. General …………………………………………………………………………………………………………………………… 169
  • 255. Oil …………………………………………………………………………………………………………………………………… 169
  • 256. Hubs
  • 257. Oil …………………………………………………………………………………………………………………………………… 171
  • 258. Wheels
  • 259. General …………………………………………………………………………………………………………………………… 172
  • 260. Tyres
  • 261. General …………………………………………………………………………………………………………………
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