JCB 8052, 8060 Operator Manual 9801-9060

Description

• Model List:
  • 8052, 8060

• 1. Safety Notices
• 2. Important Information ……………………………………………………………………….xiii
• 3. The Operator Manual …………………………………………………………………..xiii
• 4. Safety Warnings ………………………………………………………………………….xiv
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………2
• 10. Left Side, Right Side ………………………………………………………………………2
• 11. Using the Machine …………………………………………………………………………2
• 12. Cross References ………………………………………………………………………….3
• 13. Machine Description …………………………………………………………………………..4
• 14. The JCB Midi Excavator …………………………………………………………………4
• 15. Main Components …………………………………………………………………………4
• 16. Safety Check List ……………………………………………………………………………….6
• 17. Safety – Yours and Others ………………………………………………………………6
• 18. General Safety ……………………………………………………………………………..7
• 19. Operating Safety …………………………………………………………………………10
• 20. Maintenance Safety ……………………………………………………………………..19
• 21. Safety Decals ………………………………………………………………………………….30
• 22. Introduction …………………………………………………………………………………30
• 23. Safety Decal Recognition ……………………………………………………………..31
• 24. Identifying Your Machine …………………………………………………………………..33
• 25. Data Plate …………………………………………………………………………………..33
• 26. Typical Engine Identification Number ……………………………………………..34
• 27. ROPS, TOPS and FOGS ……………………………………………………………..35
• 28. Machine Security ……………………………………………………………………………..36
• 29. Introduction …………………………………………………………………………………36
• 30. JCB Plantguard …………………………………………………………………………..36
• 31. Construction Equipment Security And Registration Scheme (CESAR) .36
• 32. Operation
• 33. Introduction ……………………………………………………………………………………..39
• 34. Before Entering the Cab ……………………………………………………………………41
• 35. Entering and Leaving the Cab ……………………………………………………………43
• 36. Entering the Cab …………………………………………………………………………44
• 37. Doors and Windows …………………………………………………………………………45
• 38. Opening and Closing the Door ………………………………………………………45
• 39. Securing the Door in the Open Position ………………………………………….46
• 40. Opening and Closing the Windscreen …………………………………………….47
• 41. Opening and Closing the Side Window …………………………………………..48
• 42. Seat Controls …………………………………………………………………………………..49
• 43. Adjustment …………………………………………………………………………………49
• 44. Seat Belts ……………………………………………………………………………………….53
• 45. Static Seat Belt ……………………………………………………………………………53
• 46. Cab Layout – 8052 ……………………………………………………………………………56
• 47. Driver Controls and Switches – 8052 …………………………………………………..58
• 48. Switches …………………………………………………………………………………….58
• 49. Instrument Cluster ……………………………………………………………………….62
• 50. Heater and Air-Conditioning Controls ……………………………………………..65
• 51. Cab Layout – 8060 ……………………………………………………………………………67
• 52. Driver Controls and Switches – 8060 …………………………………………………..69
• 53. Switches …………………………………………………………………………………….69
• 54. Instrument Cluster ……………………………………………………………………….73
• 55. Heater and Air-Conditioning Controls ……………………………………………..75
• 56. Operating Levers-Pedals …………………………………………………………………..77
• 57. Engine Control …………………………………………………………………………….77
• 58. Track Controls …………………………………………………………………………….79
• 59. Dozer Controls ……………………………………………………………………………81
• 60. Excavator Controls ………………………………………………………………………83
• 61. Before Starting the Engine …………………………………………………………………95
• 62. Starting the Engine …………………………………………………………………………..98
• 63. Warming Up ………………………………………………………………………………..99
• 64. Stopping and Parking the Machine ……………………………………………………101
• 65. Operating in Low and High Temperatures ………………………………………….103
• 66. Low Temperatures ……………………………………………………………………..103
• 67. High Temperatures …………………………………………………………………….104
• 68. Preparing the Machine for Travel ……………………………………………………..105
• 69. Preparing for Site Travel ……………………………………………………………..106
• 70. Working with your Machine ……………………………………………………………..108
• 71. Introduction ……………………………………………………………………………….108
• 72. Safety Warnings ………………………………………………………………………..109
• 73. Use of Machines on Gradients or Slopes ……………………………………… 114
• 74. Digging ……………………………………………………………………………………. 116
• 75. Working with the Dozer ………………………………………………………………120
• 76. Getting the Machine Moving …………………………………………………………….122
• 77. Operating Practices ……………………………………………………………………122
• 78. Operating Procedure ………………………………………………………………….123
• 79. Refuelling ……………………………………………………………………………………..124
• 80. Filling the Tank ………………………………………………………………………….124
• 81. Moving a Disabled Machine …………………………………………………………….126
• 82. Transporting the Machine ………………………………………………………………..127
• 83. Preparing for Road Travel …………………………………………………………..127
• 84. Before Using the Trailer-Transporter …………………………………………….128
• 85. Loading a Machine onto the Transporting Vehicle ………………………….129
• 86. Securing the Machine …………………………………………………………………131
• 87. Unloading a Machine from the Transporting Vehicle ……………………….133
• 88. Lifting a Machine ……………………………………………………………………………135
• 89. Storage …………………………………………………………………………………………137
• 90. Preparation for Storage ………………………………………………………………137
• 91. Preparation after Storage ……………………………………………………………138
• 92. Routine Maintenance
• 93. Service Requirements …………………………………………………………………….139
• 94. Introduction ……………………………………………………………………………….139
• 95. Owner-Operator Support …………………………………………………………….140
• 96. Service-Maintenance Agreements ……………………………………………….140
• 97. Obtaining Replacement Parts ………………………………………………………141
• 98. Health and Safety …………………………………………………………………………..142
• 99. Lubricants …………………………………………………………………………………142
• 100. Battery ……………………………………………………………………………………..146
• 101. First Aid – Electrolyte ………………………………………………………………….146
• 102. Service Schedules ………………………………………………………………………….150
• 103. Introduction ……………………………………………………………………………….150
• 104. How to Use the Service Schedules ………………………………………………151
• 105. Pre Start Cold Checks, Service Points and Fluid Levels ………………….153
• 106. Functional Test and Final Inspection …………………………………………….158
• 107. Fluids, Lubricants and Capacities ……………………………………………………..160
• 108. Coolant Mixtures ……………………………………………………………………….162
• 109. Cleaning the Machine ……………………………………………………………………..164
• 110. Introduction ……………………………………………………………………………….164
• 111. Cleaning the Tracks ……………………………………………………………………166
• 112. Checking for Damage ……………………………………………………………………..168
• 113. Seat Belt ……………………………………………………………………………………….169
• 114. Checking the Seat Belt Condition and Security ………………………………169
• 115. Checking the Cab-Canopy Frame …………………………………………………….170
• 116. Greasing ……………………………………………………………………………………….171
• 117. Introduction ……………………………………………………………………………….171
• 118. Pivot Pins …………………………………………………………………………………172
• 119. Every 50 Hours ………………………………………………………………………….174
• 120. Every 1000 Hours ………………………………………………………………………175
• 121. Electrical System ……………………………………………………………………………177
• 122. Battery ……………………………………………………………………………………..177
• 123. Fuses ……………………………………………………………………………………….183
• 124. Engine ………………………………………………………………………………………….189
• 125. Checking the Oil Level ……………………………………………………………….189
• 126. Changing the Oil and Filter ………………………………………………………….192
• 127. Changing the Air Filter Elements ………………………………………………….195
• 128. Checking the Coolant Level ………………………………………………………..197
• 129. Changing the Coolant – 8052 ………………………………………………………199
• 130. Changing the Coolant – 8060 ………………………………………………………200
• 131. Adjusting the Fan Belt – 8052 ………………………………………………………202
• 132. Adjusting the Fan Belt – 8060 ………………………………………………………203
• 133. Fuel System …………………………………………………………………………………..204
• 134. Types of Fuel …………………………………………………………………………….204
• 135. Filling the Tank ………………………………………………………………………….207
• 136. Draining the Fuel Filter – 8052 ……………………………………………………..208
• 137. Changing the Fuel Filter – 8052 ……………………………………………………209
• 138. Draining the Fuel Sedimenter – 8052 ……………………………………………210
• 139. Bleeding the System – 8052 ……………………………………………………….. 211
• 140. Draining the Fuel Filter-Sedimenter – 8060 ……………………………………214
• 141. Replacing the Fuel Filter Element – 8060 ………………………………………215
• 142. Bleeding the System – 8060 ………………………………………………………..217
• 143. Hydraulic System ……………………………………………………………………………219
• 144. Checking and Adjusting the Fluid Level ………………………………………..219
• 145. Replacing the Hydraulic Filter ……………………………………………………..221
• 146. Checking the Ram Piston Rods …………………………………………………..222
• 147. Tracks and Running Gear ……………………………………………………………….223
• 148. Checking the Track Gearbox Oil Level ………………………………………….223
• 149. Changing the Track Gearbox Oil ………………………………………………….224
• 150. Checking the Track Tension ………………………………………………………..225
• 151. Optional Attachments
• 152. Introduction ……………………………………………………………………………………229
• 153. Attachments for your Machine ………………………………………………………….232
• 154. Quick Release Couplings ………………………………………………………………..233
• 155. Connecting and Disconnecting …………………………………………………….233
• 156. Bucket ………………………………………………………………………………………….237
• 157. Bucket Selection ………………………………………………………………………..237
• 158. Removing a Bucket – Non Quickhitch Models ………………………………..238
• 159. Installing a Bucket – Non Quickhitch Models ………………………………….240
• 160. Removing a Bucket from a Quickhitch ………………………………………….241
• 161. Installing a Bucket on a Quickhitch ………………………………………………243
• 162. Replacing Bucket Teeth ………………………………………………………………245
• 163. Quickhitch Rockbreaker ………………………………………………………………….246
• 164. Removing a Quickhitch Rockbreaker ……………………………………………246
• 165. Installing a Quickhitch Rockbreaker ……………………………………………..249
• 166. Operation ………………………………………………………………………………….249
• 167. Hand Held Tools …………………………………………………………………………….250
• 168. Using Hand Held Tools ……………………………………………………………….250
• 169. Specifications
• 170. Craning Lifting Regulations and Safe Working Loads ………………………….253
• 171. Lifting Regulations ……………………………………………………………………..253
• 172. Safe Working Loads …………………………………………………………………..254
• 173. Static Dimensions …………………………………………………………………………..255
• 174. Performance Dimensions ………………………………………………………………..257
• 175. Machine Weights ……………………………………………………………………………259
• 176. Noise Data …………………………………………………………………………………….260
• 177. Vibration Data ………………………………………………………………………………..261
• 178. Introduction ……………………………………………………………………………….261
• 179. 8052-8060 ………………………………………………………………………………..263
• 180. Warranty
• 181. Machine Service Record Sheet ………………………………………………………..265
• 182. Registration Information ………………………………………………………………….269