JCB 8061 CTS Operator Manual 9821-2200

Description

• Model List:
  • 8061 CTS

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Left Side, Right Side ………………………………………………………………………1
• 10. Cross References ………………………………………………………………………….1
• 11. Machine Description …………………………………………………………………………..2
• 12. The JCB Midi Excavator …………………………………………………………………2
• 13. Intended Use ………………………………………………………………………………..2
• 14. Component Location ……………………………………………………………………..3
• 15. Safety Check List ……………………………………………………………………………….4
• 16. Safety – Yours and Others ………………………………………………………………4
• 17. General Safety ……………………………………………………………………………..4
• 18. Operating Safety …………………………………………………………………………..6
• 19. Maintenance Safety ……………………………………………………………………..10
• 20. Safety Labels …………………………………………………………………………………..14
• 21. Introduction …………………………………………………………………………………14
• 22. Safety Label Identification …………………………………………………………….15
• 23. Identifying Your Machine …………………………………………………………………..18
• 24. Machine Identification Plate ………………………………………………………….18
• 25. Component Identification ………………………………………………………………18
• 26. Machine Security ……………………………………………………………………………..20
• 27. Introduction …………………………………………………………………………………20
• 28. JCB Plantguard …………………………………………………………………………..20
• 29. Operation
• 30. Introduction ……………………………………………………………………………………..21
• 31. Before Entering the Cab ……………………………………………………………………23
• 32. Entering and Leaving the Cab ……………………………………………………………24
• 33. Doors and Windows …………………………………………………………………………25
• 34. Opening and Closing the Door ………………………………………………………25
• 35. Securing the Door in the Open Position ………………………………………….25
• 36. Opening and Closing the Windscreen …………………………………………….26
• 37. Opening and Closing the Side Window …………………………………………..26
• 38. Seat Controls …………………………………………………………………………………..27
• 39. Adjustment …………………………………………………………………………………27
• 40. Seat Belts ……………………………………………………………………………………….28
• 41. Static Seat Belt ……………………………………………………………………………28
• 42. Cab Layout ……………………………………………………………………………………..29
• 43. Drive Controls, Switches and Instruments ……………………………………………30
• 44. Drive Controls ……………………………………………………………………………..30
• 45. Switches …………………………………………………………………………………….33
• 46. Instrument Panel …………………………………………………………………………36
• 47. Heater and Air-Conditioning Controls ……………………………………………..40
• 48. Operating Levers-Pedals …………………………………………………………………..41
• 49. Introduction …………………………………………………………………………………41
• 50. Control Layouts …………………………………………………………………………..41
• 51. Excavator Controls ………………………………………………………………………42
• 52. Dozer Controls ……………………………………………………………………………45
• 53. Safety Equipment …………………………………………………………………………….46
• 54. Control Locks ……………………………………………………………………………..46
• 55. Fire Extinguisher (If fitted) …………………………………………………………….47
• 56. Before Starting the Engine …………………………………………………………………48
• 57. Starting the Engine …………………………………………………………………………..50
• 58. Warming Up ………………………………………………………………………………..51
• 59. Stopping and Parking the Machine ……………………………………………………..52
• 60. Operating Environment ……………………………………………………………………..53
• 61. Operating in Low Temperatures …………………………………………………….53
• 62. Operating in High Temperatures ……………………………………………………53
• 63. Preparing the Machine for travel ………………………………………………………..54
• 64. Introduction …………………………………………………………………………………54
• 65. Preparing for Site Travel ……………………………………………………………….54
• 66. Working with the Machine …………………………………………………………………55
• 67. Operating Practices and Site Safety ………………………………………………55
• 68. Clothing and Safety Equipment ……………………………………………………..55
• 69. Danger Zone ………………………………………………………………………………55
• 70. Log Moving-Handling ……………………………………………………………………55
• 71. Safety Practices ………………………………………………………………………….55
• 72. Working with the Excavator …………………………………………………………..57
• 73. Lifting (Object Handling) ……………………………………………………………….61
• 74. Working with the Dozer ………………………………………………………………..65
• 75. Use of Machines on Gradients or Slopes ………………………………………..66
• 76. Getting the Machine Moving ………………………………………………………………68
• 77. Operating Practices ……………………………………………………………………..68
• 78. Operating Procedure ……………………………………………………………………68
• 79. Refuelling the Machine ……………………………………………………………………..69
• 80. Low Fuel Levels ………………………………………………………………………….69
• 81. Filling the Tank ……………………………………………………………………………69
• 82. Moving A Disabled Machine ………………………………………………………………71
• 83. Introduction …………………………………………………………………………………71
• 84. Lowering the Boom in an Emergency …………………………………………….71
• 85. Retrieval …………………………………………………………………………………….71
• 86. Transporting the Machine ………………………………………………………………….73
• 87. Preparing for Road Travel …………………………………………………………….73
• 88. Before Using the Trailer-Transporter ………………………………………………73
• 89. Loading a Machine onto the Transporting Vehicle ……………………………74
• 90. Securing the Machine …………………………………………………………………..75
• 91. Unloading a Machine from the Transporting Vehicle …………………………76
• 92. Lifting a Machine ……………………………………………………………………………..77
• 93. Storage of the Machine …………………………………………………………………….78
• 94. Introduction …………………………………………………………………………………78
• 95. Storage Area ………………………………………………………………………………78
• 96. Prepare the Machine for Storage …………………………………………………..78
• 97. Put the Machine into Storage ………………………………………………………..78
• 98. During Storage ……………………………………………………………………………78
• 99. Take the Machine Out of Storage …………………………………………………..79
• 100. Routine Maintenance
• 101. Service Requirements ………………………………………………………………………81
• 102. Introduction …………………………………………………………………………………81
• 103. Owner-Operator Support ………………………………………………………………81
• 104. Service-Maintenance Agreements …………………………………………………81
• 105. Fit for Purpose Tests for Lifting Equipment ………………………………………81
• 106. Obtaining Replacement Parts ………………………………………………………..82
• 107. Health and Safety …………………………………………………………………………….83
• 108. Lubricants …………………………………………………………………………………..83
• 109. Battery ……………………………………………………………………………………….85
• 110. Service Schedules ……………………………………………………………………………87
• 111. Introduction …………………………………………………………………………………87
• 112. How to Use the Service Schedules ………………………………………………..87
• 113. Calendar Equivalents …………………………………………………………………..87
• 114. Pre-Start Cold Checks, Service Points and Fluid Levels ……………………88
• 115. Functional Test and Final Inspection ………………………………………………91
• 116. Fluids, Lubricants and Capacities ……………………………………………………….92
• 117. Coolant Mixtures …………………………………………………………………………92
• 118. Fuels ………………………………………………………………………………………….94
• 119. Tools ………………………………………………………………………………………………97
• 120. Carrying Tools onto the Machine ……………………………………………………97
• 121. Toolbox ………………………………………………………………………………………97
• 122. Prepare the Machine for Maintenance ………………………………………………..98
• 123. Introduction …………………………………………………………………………………98
• 124. How to Make the Machine Safe (Excavator Lowered) ………………………98
• 125. Cleaning the Machine ……………………………………………………………………….99
• 126. Introduction …………………………………………………………………………………99
• 127. Preparing the Machine for Cleaning ……………………………………………….99
• 128. Cleaning the Machine …………………………………………………………………100
• 129. Cleaning the Tracks ……………………………………………………………………100
• 130. Checking for Damage ……………………………………………………………………..102
• 131. Check the Machine Body and Structure ………………………………………..102
• 132. Check the Seat and Seat Belt ……………………………………………………..102
• 133. Check the Hydraulic Hoses and Fittings ……………………………………….102
• 134. Check the Electrical Circuits ………………………………………………………..102
• 135. Checking the ROPS-FOPS Structure ……………………………………………103
• 136. Checking the Ram Piston Rods …………………………………………………..103
• 137. Greasing ……………………………………………………………………………………….104
• 138. Introduction ……………………………………………………………………………….104
• 139. Pivot Pins …………………………………………………………………………………104
• 140. Every 50 Hours ………………………………………………………………………….106
• 141. Every 1000 Hours ………………………………………………………………………107
• 142. Access Panels ……………………………………………………………………………….108
• 143. Introduction ……………………………………………………………………………….108
• 144. Engine Side Cover …………………………………………………………………….108
• 145. Rear Hydraulic Cover …………………………………………………………………109
• 146. Electrical System …………………………………………………………………………… 110
• 147. Battery Cover …………………………………………………………………………… 110
• 148. Battery …………………………………………………………………………………….. 110
• 149. Jump Starting the Engine …………………………………………………………… 112
• 150. Primary Fuses ………………………………………………………………………….. 114
• 151. Secondary Fuses ……………………………………………………………………… 115
• 152. Engine …………………………………………………………………………………………. 116
• 153. Checking the Oil Level ………………………………………………………………. 116
• 154. Changing the Oil and Filter …………………………………………………………. 118
• 155. Changing the Air Filter Elements …………………………………………………. 119
• 156. Checking the Coolant Level ………………………………………………………..120
• 157. Changing the Coolant …………………………………………………………………120
• 158. Adjusting the Fan Belt ………………………………………………………………..121
• 159. Adjusting the Compressor Belt …………………………………………………….122
• 160. Fuel System …………………………………………………………………………………..123
• 161. Introduction ……………………………………………………………………………….123
• 162. Draining the Fuel Filters-Sedimenters …………………………………………..124
• 163. Replacing the Fuel Filter Elements ………………………………………………125
• 164. Bleeding the System ………………………………………………………………….125
• 165. Hydraulic System ……………………………………………………………………………127
• 166. Introduction ……………………………………………………………………………….127
• 167. Releasing the Hydraulic Pressure ………………………………………………..128
• 168. Oil and Filter ……………………………………………………………………………..129
• 169. Tracks and Running Gear ……………………………………………………………….131
• 170. Checking the Track Gearbox Oil Level ………………………………………….131
• 171. Changing the Track Gearbox Oil ………………………………………………….132
• 172. Checking the Track Tension ………………………………………………………..133
• 173. Adjusting the Track Tension ………………………………………………………..133
• 174. Windscreen Washer ……………………………………………………………………….134
• 175. Checking the Level …………………………………………………………………….134
• 176. Fire Extinguisher (if fitted) ………………………………………………………………..135
• 177. Checking the Fire Extinguisher ……………………………………………………135
• 178. Optional Attachments
• 179. Introduction ……………………………………………………………………………………137
• 180. Attachments For Your Machine ………………………………………………………..138
• 181. Impact Protection ……………………………………………………………………………139
• 182. Connecting-Disconnecting Hydraulic Hoses ……………………………………….140
• 183. Introduction ……………………………………………………………………………….140
• 184. Connecting the Hydraulic Hoses ………………………………………………….140
• 185. Disconnecting the Hydraulic Hoses ………………………………………………141
• 186. Quick Release Couplings ……………………………………………………………142
• 187. Quickhitch Assembly ………………………………………………………………………144
• 188. Introduction ……………………………………………………………………………….144
• 189. Installation ………………………………………………………………………………..144
• 190. Removal …………………………………………………………………………………..144
• 191. Maintenance ……………………………………………………………………………..145
• 192. Buckets …………………………………………………………………………………………146
• 193. Bucket Selection ………………………………………………………………………..146
• 194. Removing a Bucket – Non Quickhitch Models ………………………………..147
• 195. Installing a Bucket – Non Quickhitch Models ………………………………….148
• 196. Removing a Bucket from a Quickhitch ………………………………………….148
• 197. Installing a Bucket on a Quickhitch ………………………………………………150
• 198. Replacing Bucket Teeth ………………………………………………………………151
• 199. Quickhitch Rockbreaker ………………………………………………………………….152
• 200. Introduction ……………………………………………………………………………….152
• 201. Removing a Quickhitch Breaker …………………………………………………..152
• 202. Installing a Quickhitch Breaker …………………………………………………….154
• 203. Operation ………………………………………………………………………………….154
• 204. Specifications
• 205. Lifting Regulations and Safe Working Loads ………………………………………155
• 206. Introduction ……………………………………………………………………………….155
• 207. Static Dimensions …………………………………………………………………………..157
• 208. Performance Dimensions ………………………………………………………………..159
• 209. Auxiliary Pressures …………………………………………………………………………160
• 210. Warranty
• 211. Machine Service Record Sheet ………………………………………………………..161
• 212. Registration Information ………………………………………………………………….163