JCB Dieselmax Engine Operator Manual 9801-9310

Description

• Model List:
  • Dieselmax Engine

• 1. Care and Safety
• 2. Important Information …………………………………………………………………………1
• 3. The Operator Manual …………………………………………………………………….1
• 4. Safety Warnings ……………………………………………………………………………1
• 5. Safety, Yours and Others …………………………………………………………………….2
• 6. Checklists …………………………………………………………………………………………3
• 7. General Safety ……………………………………………………………………………..3
• 8. Operating Safety …………………………………………………………………………..4
• 9. Maintenance Safety ……………………………………………………………………….5
• 10. Safety Labels ………………………………………………………………………………..9
• 11. General Information
• 12. Introduction …………………………………………………………………………………….. 11
• 13. Product Compliance ……………………………………………………………………. 11
• 14. Using this Manual ……………………………………………………………………….. 11
• 15. Left Side, Right Side ……………………………………………………………………. 11
• 16. Units of Measurement …………………………………………………………………. 11
• 17. Machine – Equipment Related Data ……………………………………………….. 11
• 18. Acronyms and Abbreviations …………………………………………………………12
• 19. Identifying the Engine
• 20. Engine Identification Plate …………………………………………………………………15
• 21. Typical Engine Identification Number ……………………………………………..15
• 22. Component Labels ………………………………………………………………………16
• 23. Engine Component Identification ………………………………………………………..17
• 24. Independent Power Unit Component Identification ……………………………….21
• 25. Operating Procedures
• 26. Starting the Engine …………………………………………………………………………..23
• 27. Pre-Start Notes ……………………………………………………………………………23
• 28. Start Procedure …………………………………………………………………………..24
• 29. Engine Checks After Start-up ………………………………………………………..25
• 30. Engine Running – in Procedure ……………………………………………………..26
• 31. Stopping the Engine …………………………………………………………………….27
• 32. Fluids, Lubricants and Capacities
• 33. Engine Lubricating Oil ………………………………………………………………………29
• 34. Recommended Oils ……………………………………………………………………..29
• 35. Engine Oil Capacity ……………………………………………………………………..29
• 36. Coolant …………………………………………………………………………………………..30
• 37. Coolant Capacity …………………………………………………………………………30
• 38. Coolant Mixtures ………………………………………………………………………………31
• 39. Coolant Mixtures …………………………………………………………………………31
• 40. Fuel ……………………………………………………………………………………………….32
• 41. Fuels ………………………………………………………………………………………….32
• 42. Routine Maintenance
• 43. Introduction ……………………………………………………………………………………..37
• 44. Cleaning the Engine …………………………………………………………………………38
• 45. High Pressure Cleaning ……………………………………………………………….38
• 46. Lubricants – Health and Safety …………………………………………………………..39
• 47. Hygiene ……………………………………………………………………………………..39
• 48. Storage ………………………………………………………………………………………39
• 49. Waste Disposal ……………………………………………………………………………39
• 50. Handling …………………………………………………………………………………….39
• 51. First Aid – Oil ……………………………………………………………………………….40
• 52. Spillage ………………………………………………………………………………………40
• 53. Fires ………………………………………………………………………………………….40
• 54. Service Schedules ……………………………………………………………………………41
• 55. How to Use the Service Schedules ………………………………………………..41
• 56. Calendar Equivalents …………………………………………………………………..41
• 57. Service Schedule Applications ………………………………………………………41
• 58. Engine Oil and Filter …………………………………………………………………………45
• 59. Checking the Oil Level …………………………………………………………………45
• 60. Changing the Oil and Filter ……………………………………………………………46
• 61. Engine Cooling System …………………………………………………………………….47
• 62. Checking the Coolant Level ………………………………………………………….47
• 63. Changing the Coolant …………………………………………………………………..47
• 64. Front End Accessory Drive (FEAD) Belt …………………………………………49
• 65. Engine Fuel System …………………………………………………………………………50
• 66. Draining the Water Separator and Fuel Filter …………………………………..50
• 67. Changing the Filter Element ………………………………………………………….51
• 68. Changing the Water Separator Pre- Filter ……………………………………….52
• 69. Bleeding the Fuel System …………………………………………………………….53
• 70. Air Intake System …………………………………………………………………………….54
• 71. Air Cleaners ………………………………………………………………………………..54
• 72. Engine Breather ………………………………………………………………………………55
• 73. Cleaning the Engine Breather Gauze ……………………………………………..55
• 74. Valve Clearances and Adjustment ………………………………………………………56
• 75. Before Adjustment ……………………………………………………………………….56
• 76. Adjustment …………………………………………………………………………………56
• 77. After Adjustment ………………………………………………………………………….57
• 78. Engine Lifting Information ………………………………………………………………….58
• 79. Fault Finding
• 80. Introduction ……………………………………………………………………………………..59
• 81. Fault Finding Charts …………………………………………………………………….60
• 82. A Charts – Engine …………………………………………………………………………….61
• 83. B Charts – Fuel ………………………………………………………………………………..77
• 84. C Charts – Lubricating Oil ………………………………………………………………….79
• 85. D Charts – Coolant ……………………………………………………………………………83
• 86. Storage and Preservation
• 87. Storage …………………………………………………………………………………………..87
• 88. Preservation ……………………………………………………………………………………88
• 89. Capping Engine Openings ……………………………………………………………88
• 90. Hot Test Description …………………………………………………………………….89
• 91. Technical Data and Specifications
• 92. Basic Engine Data – 444 Engine …………………………………………………………91
• 93. Basic Engine Data – 448 Engine …………………………………………………………93
• 94. Torque + Angle Explanation ………………………………………………………………94
• 95. Torque + Angle Tightening Procedure …………………………………………………95
• 96. Engine Torque Figures ……………………………………………………………………..96
• 97. European Community Standards
• 98. EC Declaration of Incorporation ……………………………………………………….103
• 99. Introduction ……………………………………………………………………………….103
• 100. Explanation of the EC Declaration of Incorporation ………………………..105
• 101. JCB Service
• 102. Warranty ……………………………………………………………………………………….107
• 103. JCB Technical Service …………………………………………………………………….108