JCB Hydradig 110W Wheeled Excavator Operator Manual 9831-3350

Description

• Model List:
  • Hydradig 110W Wheeled Excavator

• 1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
• 7. Cross References ………………………………………………………………………………………………………………… 2
• 8. Safety
• 9. Safety – Yours and Others …………………………………………………………………………………………………….. 3
• 10. Safety Warnings …………………………………………………………………………………………………………………… 3
• 11. General Safety …………………………………………………………………………………………………………………….. 4
• 12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
• 13. About the Product
• 14. Introduction
• 15. General ……………………………………………………………………………………………………………………………….. 7
• 16. Name and Address of the Manufacturer …………………………………………………………………………………. 7
• 17. Product Compliance ……………………………………………………………………………………………………………… 7
• 18. Description
• 19. General ……………………………………………………………………………………………………………………………….. 8
• 20. Intended Use ……………………………………………………………………………………………………………………….. 8
• 21. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
• 22. Optional Equipment and Attachments …………………………………………………………………………………….. 8
• 23. Danger Zone ……………………………………………………………………………………………………………………….. 8
• 24. Main Component Locations …………………………………………………………………………………………………… 9
• 25. Product and Component Identification
• 26. Machine …………………………………………………………………………………………………………………………….. 11
• 27. Engine ………………………………………………………………………………………………………………………………. 11
• 28. Operator Protective Structure ………………………………………………………………………………………………. 13
• 29. Safety Labels
• 30. General ……………………………………………………………………………………………………………………………… 15
• 31. Safety Label Identification ……………………………………………………………………………………………………. 15
• 32. Operator Station
• 33. Component Locations …………………………………………………………………………………………………………. 17
• 34. Interior Switches
• 35. Ignition Switch ……………………………………………………………………………………………………………………. 18
• 36. Multi-Purpose Switch ………………………………………………………………………………………………………….. 18
• 37. Cab Interior Light ……………………………………………………………………………………………………………….. 19
• 38. Console Switches
• 39. General ……………………………………………………………………………………………………………………………… 21
• 40. Hazard Warning Lights ……………………………………………………………………………………………………….. 23
• 41. Park Brake ………………………………………………………………………………………………………………………… 23
• 42. Operation
• 43. Introduction
• 44. General ……………………………………………………………………………………………………………………………… 25
• 45. Operating Safety
• 46. General ……………………………………………………………………………………………………………………………… 26
• 47. Worksite Safety ………………………………………………………………………………………………………………….. 28
• 48. Risk Assessment ……………………………………………………………………………………………………………….. 29
• 49. Walk-Around Inspection
• 50. General ……………………………………………………………………………………………………………………………… 31
• 51. Entering and Leaving the Operator Station
• 52. General ……………………………………………………………………………………………………………………………… 32
• 53. Emergency Exit ………………………………………………………………………………………………………………….. 33
• 54. Doors
• 55. Operator Door ……………………………………………………………………………………………………………………. 35
• 56. Windows
• 57. General ……………………………………………………………………………………………………………………………… 36
• 58. Front Window …………………………………………………………………………………………………………………….. 36
• 59. Side Window ……………………………………………………………………………………………………………………… 37
• 60. Sun Visor-Sunblind
• 61. Sunblind ……………………………………………………………………………………………………………………………. 38
• 62. Battery Isolator
• 63. General ……………………………………………………………………………………………………………………………… 39
• 64. Before Starting the Engine
• 65. General ……………………………………………………………………………………………………………………………… 40
• 66. Operator Seat
• 67. General ……………………………………………………………………………………………………………………………… 41
• 68. Seat Belt
• 69. General ……………………………………………………………………………………………………………………………… 43
• 70. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 43
• 71. Mirrors
• 72. General ……………………………………………………………………………………………………………………………… 45
• 73. Starting the Engine
• 74. General ……………………………………………………………………………………………………………………………… 47
• 75. Warming Up ………………………………………………………………………………………………………………………. 47
• 76. Immobiliser ………………………………………………………………………………………………………………………… 48
• 77. Stopping and Parking
• 78. General ……………………………………………………………………………………………………………………………… 52
• 79. Preparing for Travel
• 80. General ……………………………………………………………………………………………………………………………… 54
• 81. Preparing for Road Travel …………………………………………………………………………………………………… 54
• 82. Preparing for Worksite Travel ………………………………………………………………………………………………. 55
• 83. Smooth Ride System (SRS) ………………………………………………………………………………………………… 55
• 84. Beacon ……………………………………………………………………………………………………………………………… 56
• 85. Safety Equipment
• 86. General ……………………………………………………………………………………………………………………………… 58
• 87. Control Lock ………………………………………………………………………………………………………………………. 58
• 88. Drive Controls
• 89. Steering Wheel ………………………………………………………………………………………………………………….. 60
• 90. Steering Column ………………………………………………………………………………………………………………… 60
• 91. Accelerator Pedal ……………………………………………………………………………………………………………….. 61
• 92. Forward, Neutral and Reverse Switch …………………………………………………………………………………… 61
• 93. Service Brake Pedal …………………………………………………………………………………………………………… 62
• 94. Steer Mode Control ……………………………………………………………………………………………………………. 62
• 95. Instruments
• 96. Instrument Panel ………………………………………………………………………………………………………………… 64
• 97. Getting the Machine Moving
• 98. General ……………………………………………………………………………………………………………………………… 78
• 99. Slopes
• 100. General ……………………………………………………………………………………………………………………………… 79
• 101. Driving on Slopes ………………………………………………………………………………………………………………. 79
• 102. Working on Slopes …………………………………………………………………………………………………………….. 80
• 103. Driving the Machine
• 104. Towing Other Equipment …………………………………………………………………………………………………….. 83
• 105. Operating Levers-Pedals
• 106. General ……………………………………………………………………………………………………………………………… 84
• 107. Control Layouts ………………………………………………………………………………………………………………….. 84
• 108. Excavator End Controls ………………………………………………………………………………………………………. 84
• 109. Dozer Blade Controls …………………………………………………………………………………………………………. 88
• 110. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 90
• 111. Lifting and Loading
• 112. General ……………………………………………………………………………………………………………………………… 92
• 113. Overload Warning System …………………………………………………………………………………………………… 92
• 114. Working with the Excavator End
• 115. General ……………………………………………………………………………………………………………………………… 94
• 116. Preparing to Use the Excavator End …………………………………………………………………………………….. 94
• 117. Working with the Dozer Blade
• 118. General ……………………………………………………………………………………………………………………………… 95
• 119. Dozing and Grading ……………………………………………………………………………………………………………. 95
• 120. Scraping and Cutting ………………………………………………………………………………………………………….. 95
• 121. Backfilling ………………………………………………………………………………………………………………………….. 95
• 122. Heating, Ventilating and Air-Conditioning (HVAC)
• 123. General ……………………………………………………………………………………………………………………………… 97
• 124. Air-Conditioning Controls …………………………………………………………………………………………………….. 97
• 125. Power Sockets
• 126. Auxiliary Power Socket ……………………………………………………………………………………………………… 100
• 127. Fire Extinguisher
• 128. General ……………………………………………………………………………………………………………………………. 101
• 129. Moving a Disabled Machine
• 130. General ……………………………………………………………………………………………………………………………. 103
• 131. Getting the Machine Unstuck …………………………………………………………………………………………….. 103
• 132. Jump-Starting the Engine ………………………………………………………………………………………………….. 104
• 133. Retrieval ………………………………………………………………………………………………………………………….. 105
• 134. Excavator End (Emergency Operation) ……………………………………………………………………………….. 106
• 135. Lifting the Machine
• 136. General ……………………………………………………………………………………………………………………………. 107
• 137. Transporting the Machine
• 138. General ……………………………………………………………………………………………………………………………. 109
• 139. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 109
• 140. Operating Environment
• 141. General ……………………………………………………………………………………………………………………………. 113
• 142. Operating in Low Temperatures …………………………………………………………………………………………. 113
• 143. Operating in High Temperatures …………………………………………………………………………………………. 113
• 144. Cab Filters ……………………………………………………………………………………………………………………….. 114
• 145. Refuelling
• 146. General ……………………………………………………………………………………………………………………………. 115
• 147. Low Fuel Levels ……………………………………………………………………………………………………………….. 115
• 148. Filling the Tank …………………………………………………………………………………………………………………. 115
• 149. Attachments
• 150. Working with Attachments
• 151. Introduction ………………………………………………………………………………………………………………………. 119
• 152. Attachments for your Machine ……………………………………………………………………………………………. 120
• 153. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 123
• 154. Impact Protection ……………………………………………………………………………………………………………… 127
• 155. Direct-Mounted Attachments
• 156. General ……………………………………………………………………………………………………………………………. 128
• 157. Quickhitch
• 158. Excavator End Quickhitch ………………………………………………………………………………………………….. 135
• 159. Auxiliary Circuits
• 160. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………… 141
• 161. Forks
• 162. Pallet Forks ……………………………………………………………………………………………………………………… 143
• 163. Trailers
• 164. General ……………………………………………………………………………………………………………………………. 144
• 165. Preservation and Storage
• 166. Cleaning
• 167. General ……………………………………………………………………………………………………………………………. 147
• 168. Preparation ………………………………………………………………………………………………………………………. 148
• 169. Checking For Damage
• 170. General ……………………………………………………………………………………………………………………………. 149
• 171. Storage
• 172. General ……………………………………………………………………………………………………………………………. 150
• 173. Put into Storage ……………………………………………………………………………………………………………….. 150
• 174. During Storage …………………………………………………………………………………………………………………. 151
• 175. Take out of Storage ………………………………………………………………………………………………………….. 151
• 176. Security
• 177. General ……………………………………………………………………………………………………………………………. 153
• 178. JCB Plantguard ………………………………………………………………………………………………………………… 153
• 179. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 153
• 180. LiveLink …………………………………………………………………………………………………………………………… 153
• 181. Maintenance
• 182. Introduction
• 183. General ……………………………………………………………………………………………………………………………. 155
• 184. Owner-Operator Support ……………………………………………………………………………………………………. 155
• 185. Service-Maintenance Agreements ………………………………………………………………………………………. 156
• 186. Obtaining Spare Parts ………………………………………………………………………………………………………. 156
• 187. Maintenance Safety
• 188. General ……………………………………………………………………………………………………………………………. 157
• 189. Fluids and Lubricants ……………………………………………………………………………………………………….. 158
• 190. Maintenance Schedules
• 191. General ……………………………………………………………………………………………………………………………. 162
• 192. How to Use the Maintenance Schedules …………………………………………………………………………….. 162
• 193. Maintenance Intervals ……………………………………………………………………………………………………….. 162
• 194. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 164
• 195. Functional Tests and Final Inspection …………………………………………………………………………………. 167
• 196. Maintenance Positions
• 197. General ……………………………………………………………………………………………………………………………. 169
• 198. Maintenance Position (Excavator End Lowered) …………………………………………………………………… 169
• 199. Service Points
• 200. General ……………………………………………………………………………………………………………………………. 170
• 201. Access Apertures
• 202. General ……………………………………………………………………………………………………………………………. 173
• 203. Battery Cover …………………………………………………………………………………………………………………… 173
• 204. Engine Compartment Cover ………………………………………………………………………………………………. 174
• 205. Cab Side Panel ………………………………………………………………………………………………………………… 174
• 206. Tools
• 207. General ……………………………………………………………………………………………………………………………. 176
• 208. Toolbox ……………………………………………………………………………………………………………………………. 176
• 209. Lubrication
• 210. General ……………………………………………………………………………………………………………………………. 177
• 211. Preparation ………………………………………………………………………………………………………………………. 177
• 212. Attachments
• 213. General …………………………………………………………………………………………………………………………… 178
• 214. Body and Framework
• 215. General …………………………………………………………………………………………………………………………… 179
• 216. Operator Station
• 217. General …………………………………………………………………………………………………………………………… 180
• 218. Operator Protective Structure …………………………………………………………………………………………….. 180
• 219. Seat ………………………………………………………………………………………………………………………………… 181
• 220. Seat Belt …………………………………………………………………………………………………………………………. 181
• 221. Controls …………………………………………………………………………………………………………………………… 182
• 222. Safety Equipment
• 223. Check (Operation) …………………………………………………………………………………………………………….. 183
• 224. Engine
• 225. General …………………………………………………………………………………………………………………………… 184
• 226. Oil …………………………………………………………………………………………………………………………………… 184
• 227. Drive Belt ………………………………………………………………………………………………………………………… 187
• 228. Crankcase Ventilation ……………………………………………………………………………………………………….. 187
• 229. Exhaust …………………………………………………………………………………………………………………………… 187
• 230. Air Filter
• 231. General …………………………………………………………………………………………………………………………… 188
• 232. Dust Valve ………………………………………………………………………………………………………………………. 189
• 233. Fuel System
• 234. General …………………………………………………………………………………………………………………………… 190
• 235. Tank ……………………………………………………………………………………………………………………………….. 190
• 236. Fuel Filter ………………………………………………………………………………………………………………………… 191
• 237. Engine Fuel Filter …………………………………………………………………………………………………………….. 192
• 238. Water Separator ………………………………………………………………………………………………………………. 193
• 239. Cooling System
• 240. General …………………………………………………………………………………………………………………………… 194
• 241. Coolant ……………………………………………………………………………………………………………………………. 194
• 242. Cooling Pack …………………………………………………………………………………………………………………… 195
• 243. Brakes
• 244. Park Brake ………………………………………………………………………………………………………………………. 196
• 245. Service Brake ………………………………………………………………………………………………………………….. 196
• 246. Wheels
• 247. General …………………………………………………………………………………………………………………………… 198
• 248. Tyres
• 249. General …………………………………………………………………………………………………………………………… 200
• 250. Hydraulic System
• 251. General …………………………………………………………………………………………………………………………… 202
• 252. Services ………………………………………………………………………………………………………………………….. 203
• 253. Oil …………………………………………………………………………………………………………………………………… 203
• 254. Cylinders – Rams ……………………………………………………………………………………………………………… 204
• 255. Electrical System
• 256. General …………………………………………………………………………………………………………………………… 205
• 257. Battery …………………………………………………………………………………………………………………………….. 206
• 258. Battery Isolator ………………………………………………………………………………………………………………… 207
• 259. Fuses ……………………………………………………………………………………………………………………………… 208
• 260. Relays …………………………………………………………………………………………………………………………….. 210
• 261. Window Washer ……………………………………………………………………………………………………………….. 212
• 262. Miscellaneous
• 263. Fire Extinguisher ………………………………………………………………………………………………………………. 213
• 264. Technical Data
• 265. Static Dimensions