JCB JS145W, JS160W, JS175W, JS20 MH, JS200W, JS200 Wastemaster Operator Manual 9821-7150

Description

• Model List:
  • JS145W, JS160W, JS175W, JS20 MH, JS200W, JS200 Wastemaster

• 1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
• 7. Cross References ………………………………………………………………………………………………………………… 2
• 8. Safety
• 9. Safety – Yours and Others …………………………………………………………………………………………………….. 3
• 10. Safety Warnings …………………………………………………………………………………………………………………… 3
• 11. General Safety …………………………………………………………………………………………………………………….. 4
• 12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
• 13. About the Product
• 14. Introduction
• 15. General ……………………………………………………………………………………………………………………………….. 7
• 16. Name and Address of the Manufacturer …………………………………………………………………………………. 7
• 17. Product Compliance ……………………………………………………………………………………………………………… 7
• 18. Description
• 19. General ……………………………………………………………………………………………………………………………….. 8
• 20. Intended Use ……………………………………………………………………………………………………………………….. 8
• 21. Log Moving-Object Handling ………………………………………………………………………………………………….. 9
• 22. Optional Equipment and Attachments …………………………………………………………………………………… 10
• 23. Danger Zone ……………………………………………………………………………………………………………………… 10
• 24. Main Component Locations …………………………………………………………………………………………………. 10
• 25. Product and Component Identification
• 26. Machine …………………………………………………………………………………………………………………………….. 12
• 27. Engine ………………………………………………………………………………………………………………………………. 13
• 28. Operator Protective Structure ………………………………………………………………………………………………. 13
• 29. Safety Labels
• 30. General ……………………………………………………………………………………………………………………………… 16
• 31. Safety Label Identification ……………………………………………………………………………………………………. 16
• 32. Operator Station
• 33. Component Locations …………………………………………………………………………………………………………. 19
• 34. Interior Switches
• 35. Ignition Switch ……………………………………………………………………………………………………………………. 20
• 36. Multi-Purpose Switch ………………………………………………………………………………………………………….. 20
• 37. Cab Interior Light ……………………………………………………………………………………………………………….. 21
• 38. Console Switches
• 39. General ……………………………………………………………………………………………………………………………… 23
• 40. Road Lights ……………………………………………………………………………………………………………………….. 23
• 41. Rear Fog Lights …………………………………………………………………………………………………………………. 23
• 42. Hazard Warning Lights ……………………………………………………………………………………………………….. 23
• 43. Work Lights ……………………………………………………………………………………………………………………….. 24
• 44. Park Brake ………………………………………………………………………………………………………………………… 24
• 45. Beacon ……………………………………………………………………………………………………………………………… 24
• 46. Seat Heater ……………………………………………………………………………………………………………………….. 24
• 47. Seat Ventilation ………………………………………………………………………………………………………………….. 24
• 48. Control Locks …………………………………………………………………………………………………………………….. 24
• 49. Excavator Arm Quickhitch …………………………………………………………………………………………………… 25
• 50. Reverse Fan ……………………………………………………………………………………………………………………… 25
• 51. Radio Mute ………………………………………………………………………………………………………………………… 25
• 52. Engine Stop Switch ……………………………………………………………………………………………………………. 25
• 53. Slew Lock …………………………………………………………………………………………………………………………. 25
• 54. Slew Smoothing …………………………………………………………………………………………………………………. 26
• 55. Front Lower Window Wiper …………………………………………………………………………………………………. 26
• 56. Cab Raise-Lower ……………………………………………………………………………………………………………….. 26
• 57. Operation
• 58. Introduction
• 59. General ……………………………………………………………………………………………………………………………… 27
• 60. Operating Safety
• 61. General ……………………………………………………………………………………………………………………………… 28
• 62. Worksite Safety ………………………………………………………………………………………………………………….. 30
• 63. Risk Assessment ……………………………………………………………………………………………………………….. 31
• 64. Walk-Around Inspection
• 65. General ……………………………………………………………………………………………………………………………… 33
• 66. Entering and Leaving the Operator Station
• 67. General ……………………………………………………………………………………………………………………………… 34
• 68. Emergency Exit ………………………………………………………………………………………………………………….. 39
• 69. Doors
• 70. Operator Door ……………………………………………………………………………………………………………………. 42
• 71. Windows
• 72. Front Window …………………………………………………………………………………………………………………….. 44
• 73. Side Window ……………………………………………………………………………………………………………………… 45
• 74. Sun Visor-Sunblind
• 75. Sunblind ……………………………………………………………………………………………………………………………. 47
• 76. Battery Isolator
• 77. General ……………………………………………………………………………………………………………………………… 49
• 78. Before Starting the Engine
• 79. General ……………………………………………………………………………………………………………………………… 50
• 80. Operator Seat
• 81. General ……………………………………………………………………………………………………………………………… 51
• 82. Suspension Seat ………………………………………………………………………………………………………………… 51
• 83. Heated Seat Controls …………………………………………………………………………………………………………. 53
• 84. Seat Ventilation Controls …………………………………………………………………………………………………….. 53
• 85. Seat Belt
• 86. General ……………………………………………………………………………………………………………………………… 54
• 87. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 54
• 88. Static Seat Belt ………………………………………………………………………………………………………………….. 55
• 89. Mirrors
• 90. General ……………………………………………………………………………………………………………………………… 57
• 91. Starting the Engine
• 92. General ……………………………………………………………………………………………………………………………… 62
• 93. Immobiliser ………………………………………………………………………………………………………………………… 63
• 94. Warming Up ………………………………………………………………………………………………………………………. 64
• 95. Stopping and Parking
• 96. General ……………………………………………………………………………………………………………………………… 66
• 97. Preparing for Travel
• 98. General ……………………………………………………………………………………………………………………………… 68
• 99. Preparing for Road Travel …………………………………………………………………………………………………… 68
• 100. Preparing for Worksite Travel ………………………………………………………………………………………………. 68
• 101. Beacon ……………………………………………………………………………………………………………………………… 71
• 102. Safety Equipment
• 103. General ……………………………………………………………………………………………………………………………… 73
• 104. Control Lock ………………………………………………………………………………………………………………………. 73
• 105. Drive Controls
• 106. Steering Wheel ………………………………………………………………………………………………………………….. 75
• 107. Steering Column ………………………………………………………………………………………………………………… 76
• 108. Accelerator Pedal ……………………………………………………………………………………………………………….. 76
• 109. Forward, Neutral and Reverse Switch …………………………………………………………………………………… 77
• 110. Travel Speed Selector ………………………………………………………………………………………………………… 78
• 111. Service Brake Pedal …………………………………………………………………………………………………………… 78
• 112. Instruments
• 113. General ……………………………………………………………………………………………………………………………… 80
• 114. Instrument Panel ………………………………………………………………………………………………………………… 82
• 115. Getting the Machine Moving
• 116. General ……………………………………………………………………………………………………………………………. 103
• 117. Slopes
• 118. General ……………………………………………………………………………………………………………………………. 104
• 119. Driving on Slopes …………………………………………………………………………………………………………….. 104
• 120. Working on Slopes …………………………………………………………………………………………………………… 105
• 121. Driving the Machine
• 122. Towing Other Equipment …………………………………………………………………………………………………… 108
• 123. Operating Levers-Pedals
• 124. General ……………………………………………………………………………………………………………………………. 110
• 125. Control Layouts ………………………………………………………………………………………………………………… 110
• 126. Excavator Arm Controls …………………………………………………………………………………………………….. 110
• 127. Dozer Blade Controls ……………………………………………………………………………………………………….. 134
• 128. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 135
• 129. Lifting and Loading
• 130. General ……………………………………………………………………………………………………………………………. 139
• 131. Load Charts …………………………………………………………………………………………………………………….. 139
• 132. Overload Warning System …………………………………………………………………………………………………. 140
• 133. Working with the Excavator Arm
• 134. General ……………………………………………………………………………………………………………………………. 142
• 135. Preparing to Use the Excavator Arm ………………………………………………………………………………….. 142
• 136. Lifting With the Excavator Arm …………………………………………………………………………………………… 142
• 137. Digging ……………………………………………………………………………………………………………………………. 143
• 138. Changing the Bucket Linkage ……………………………………………………………………………………………. 149
• 139. Dipper Stroke Limiter ………………………………………………………………………………………………………… 150
• 140. Working with the Dozer Blade
• 141. General ……………………………………………………………………………………………………………………………. 153
• 142. Dozing and Grading ………………………………………………………………………………………………………….. 153
• 143. Scraping and Cutting ………………………………………………………………………………………………………… 153
• 144. Backfilling ………………………………………………………………………………………………………………………… 153
• 145. Heating, Ventilating and Air-Conditioning (HVAC)
• 146. General ……………………………………………………………………………………………………………………………. 155
• 147. Air-Conditioning Controls …………………………………………………………………………………………………… 155
• 148. Power Sockets
• 149. Auxiliary Power Socket ……………………………………………………………………………………………………… 158
• 150. Fire Extinguisher
• 151. General ……………………………………………………………………………………………………………………………. 159
• 152. Moving a Disabled Machine
• 153. General ……………………………………………………………………………………………………………………………. 161
• 154. Getting the Machine Unstuck …………………………………………………………………………………………….. 161
• 155. Jump-Starting the Engine ………………………………………………………………………………………………….. 162
• 156. Retrieval ………………………………………………………………………………………………………………………….. 163
• 157. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 165
• 158. Lifting the Machine
• 159. General ……………………………………………………………………………………………………………………………. 167
• 160. Transporting the Machine
• 161. General ……………………………………………………………………………………………………………………………. 169
• 162. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 169
• 163. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 178
• 164. Operating Environment
• 165. General ……………………………………………………………………………………………………………………………. 180
• 166. Operating in Low Temperatures …………………………………………………………………………………………. 180
• 167. Operating in High Temperatures …………………………………………………………………………………………. 180
• 168. Cab Filters ……………………………………………………………………………………………………………………….. 181
• 169. Refuelling
• 170. General ……………………………………………………………………………………………………………………………. 182
• 171. Low Fuel Levels ……………………………………………………………………………………………………………….. 182
• 172. Filling the Tank …………………………………………………………………………………………………………………. 182
• 173. Attachments
• 174. Working with Attachments
• 175. Introduction ………………………………………………………………………………………………………………………. 185
• 176. Attachments for your Machine ……………………………………………………………………………………………. 185
• 177. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 186
• 178. Impact Protection ……………………………………………………………………………………………………………… 189
• 179. Direct-Mounted Attachments
• 180. General ……………………………………………………………………………………………………………………………. 190
• 181. Quickhitch
• 182. Excavator Arm Quickhitch …………………………………………………………………………………………………. 193
• 183. Buckets
• 184. General ……………………………………………………………………………………………………………………………. 200
• 185. Bucket Teeth ……………………………………………………………………………………………………………………. 200
• 186. Rototilt
• 187. General ……………………………………………………………………………………………………………………………. 202
• 188. Preservation and Storage
• 189. Cleaning
• 190. General ……………………………………………………………………………………………………………………………. 203
• 191. Preparation ………………………………………………………………………………………………………………………. 203
• 192. Checking For Damage
• 193. General ……………………………………………………………………………………………………………………………. 205
• 194. Storage
• 195. General ……………………………………………………………………………………………………………………………. 206
• 196. Put into Storage ……………………………………………………………………………………………………………….. 206
• 197. During Storage …………………………………………………………………………………………………………………. 206
• 198. Take out of Storage ………………………………………………………………………………………………………….. 207
• 199. Security
• 200. General ……………………………………………………………………………………………………………………………. 208
• 201. JCB Plantguard ………………………………………………………………………………………………………………… 208
• 202. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 208
• 203. LiveLink …………………………………………………………………………………………………………………………… 208
• 204. Anti-Vandal Guards …………………………………………………………………………………………………………… 208
• 205. Maintenance
• 206. Introduction
• 207. General ……………………………………………………………………………………………………………………………. 211
• 208. Owner-Operator Support ……………………………………………………………………………………………………. 211
• 209. Service-Maintenance Agreements ………………………………………………………………………………………. 212
• 210. Obtaining Spare Parts ………………………………………………………………………………………………………. 212
• 211. Maintenance Safety
• 212. General ……………………………………………………………………………………………………………………………. 213
• 213. Fluids and Lubricants ……………………………………………………………………………………………………….. 214
• 214. Maintenance Schedules
• 215. General ……………………………………………………………………………………………………………………………. 218
• 216. How to Use the Maintenance Schedules …………………………………………………………………………….. 218
• 217. Maintenance Intervals ……………………………………………………………………………………………………….. 218
• 218. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 220
• 219. Functional Tests and Final Inspection …………………………………………………………………………………. 223
• 220. Maintenance Positions
• 221. General ……………………………………………………………………………………………………………………………. 225
• 222. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 225
• 223. Service Points
• 224. General ……………………………………………………………………………………………………………………………. 227
• 225. Access Apertures
• 226. General ……………………………………………………………………………………………………………………………. 239
• 227. Battery Cover …………………………………………………………………………………………………………………… 239
• 228. Engine Compartment Cover ………………………………………………………………………………………………. 240
• 229. Hydraulic Compartment Cover …………………………………………………………………………………………… 241
• 230. Tools
• 231. General ……………………………………………………………………………………………………………………………. 244
• 232. Toolbox ……………………………………………………………………………………………………………………………. 244
• 233. Lubrication
• 234. General ……………………………………………………………………………………………………………………………. 245
• 235. Preparation ………………………………………………………………………………………………………………………. 245
• 236. Attachments
• 237. General …………………………………………………………………………………………………………………………… 246
• 238. Body and Framework
• 239. General …………………………………………………………………………………………………………………………… 247
• 240. Slew Ring Bearings ………………………………………………………………………………………………………….. 247
• 241. Pivot Pins ………………………………………………………………………………………………………………………… 248
• 242. Operator Station
• 243. General …………………………………………………………………………………………………………………………… 251
• 244. Operator Protective Structure …………………………………………………………………………………………….. 251
• 245. Seat ………………………………………………………………………………………………………………………………… 252
• 246. Seat Belt …………………………………………………………………………………………………………………………. 252
• 247. Controls …………………………………………………………………………………………………………………………… 253
• 248. Engine
• 249. General …………………………………………………………………………………………………………………………… 254
• 250. Oil …………………………………………………………………………………………………………………………………… 254
• 251. Drive Belt ………………………………………………………………………………………………………………………… 255
• 252. Air Filter
• 253. General …………………………………………………………………………………………………………………………… 256
• 254. Pre-Cleaner ……………………………………………………………………………………………………………………… 256
• 255. Dust Valve ………………………………………………………………………………………………………………………. 256
• 256. Fuel System
• 257. General …………………………………………………………….