JCB JS300, JS330, JS370 Operator Manual 9831-1100

$20.00

  • Type Of Manual: Operator Manual
  • ManualID: 9831-1100
  • Number of Pages: 302
  • Size: 33.7MB
  • Format: PDF

Description

  • Model List:

    • JS300, JS330, JS370
  • 1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
  • 2. Introduction
  • 3. About this Manual
  • 4. Model and Serial Number ……………………………………………………………………………………………………… 1
  • 5. Using the Manual …………………………………………………………………………………………………………………. 1
  • 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
  • 7. Cross References ………………………………………………………………………………………………………………… 1
  • 8. Safety
  • 9. Safety – Yours and Others …………………………………………………………………………………………………….. 2
  • 10. Safety Warnings …………………………………………………………………………………………………………………… 2
  • 11. General Safety …………………………………………………………………………………………………………………….. 3
  • 12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
  • 13. About the Product
  • 14. Introduction
  • 15. General ……………………………………………………………………………………………………………………………….. 5
  • 16. Name and Address of the Manufacturer …………………………………………………………………………………. 5
  • 17. Product Compliance ……………………………………………………………………………………………………………… 5
  • 18. Description
  • 19. General ……………………………………………………………………………………………………………………………….. 6
  • 20. Intended Use ……………………………………………………………………………………………………………………….. 6
  • 21. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
  • 22. Optional Equipment and Attachments …………………………………………………………………………………….. 6
  • 23. Danger Zone ……………………………………………………………………………………………………………………….. 6
  • 24. Main Component Locations …………………………………………………………………………………………………… 7
  • 25. Product and Component Identification
  • 26. Machine ………………………………………………………………………………………………………………………………. 8
  • 27. Engine ………………………………………………………………………………………………………………………………… 9
  • 28. Operator Protective Structure ………………………………………………………………………………………………. 10
  • 29. Safety Labels
  • 30. General ……………………………………………………………………………………………………………………………… 12
  • 31. Safety Label Identification ……………………………………………………………………………………………………. 12
  • 32. Operator Station
  • 33. Component Locations …………………………………………………………………………………………………………. 15
  • 34. Interior Switches
  • 35. Ignition Switch ……………………………………………………………………………………………………………………. 16
  • 36. Cab Interior Light ……………………………………………………………………………………………………………….. 16
  • 37. Console Switches
  • 38. General ……………………………………………………………………………………………………………………………… 18
  • 39. Work Lights ……………………………………………………………………………………………………………………….. 18
  • 40. Beacon ……………………………………………………………………………………………………………………………… 18
  • 41. Seat Heater ……………………………………………………………………………………………………………………….. 18
  • 42. Seat Ventilation ………………………………………………………………………………………………………………….. 19
  • 43. Control Locks …………………………………………………………………………………………………………………….. 19
  • 44. Excavator Arm Quickhitch …………………………………………………………………………………………………… 19
  • 45. Radio Mute ………………………………………………………………………………………………………………………… 19
  • 46. Engine Stop Switch ……………………………………………………………………………………………………………. 19
  • 47. Manual Regeneration ………………………………………………………………………………………………………….. 19
  • 48. Slew Lock …………………………………………………………………………………………………………………………. 19
  • 49. Cushion …………………………………………………………………………………………………………………………….. 20
  • 50. Window Washer …………………………………………………………………………………………………………………. 20
  • 51. Window Wipers ………………………………………………………………………………………………………………….. 20
  • 52. Front Lower Window Wiper …………………………………………………………………………………………………. 20
  • 53. Operation
  • 54. Introduction
  • 55. General ……………………………………………………………………………………………………………………………… 21
  • 56. Operating Safety
  • 57. General ……………………………………………………………………………………………………………………………… 22
  • 58. Worksite Safety ………………………………………………………………………………………………………………….. 24
  • 59. Risk Assessment ……………………………………………………………………………………………………………….. 25
  • 60. Walk-Around Inspection
  • 61. General ……………………………………………………………………………………………………………………………… 27
  • 62. Entering and Leaving the Operator Station
  • 63. General ……………………………………………………………………………………………………………………………… 28
  • 64. Emergency Exit ………………………………………………………………………………………………………………….. 30
  • 65. Doors
  • 66. Operator Door ……………………………………………………………………………………………………………………. 31
  • 67. Windows
  • 68. Front Window …………………………………………………………………………………………………………………….. 33
  • 69. Side Window ……………………………………………………………………………………………………………………… 34
  • 70. Sun Visor-Sunblind
  • 71. Sunblind ……………………………………………………………………………………………………………………………. 36
  • 72. Battery Isolator
  • 73. General ……………………………………………………………………………………………………………………………… 38
  • 74. Before Starting the Engine
  • 75. General ……………………………………………………………………………………………………………………………… 39
  • 76. Operator Seat
  • 77. General ……………………………………………………………………………………………………………………………… 40
  • 78. Suspension Seat ………………………………………………………………………………………………………………… 40
  • 79. Heated Seat Controls …………………………………………………………………………………………………………. 42
  • 80. Seat Ventilation Controls …………………………………………………………………………………………………….. 42
  • 81. Seat Belt
  • 82. General ……………………………………………………………………………………………………………………………… 43
  • 83. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 43
  • 84. Static Seat Belt ………………………………………………………………………………………………………………….. 44
  • 85. Mirrors
  • 86. General ……………………………………………………………………………………………………………………………… 46
  • 87. Starting the Engine
  • 88. General ……………………………………………………………………………………………………………………………… 51
  • 89. Immobiliser ………………………………………………………………………………………………………………………… 52
  • 90. Warming Up ………………………………………………………………………………………………………………………. 53
  • 91. Stopping and Parking
  • 92. General ……………………………………………………………………………………………………………………………… 55
  • 93. Preparing for Travel
  • 94. General ……………………………………………………………………………………………………………………………… 56
  • 95. Preparing for Worksite Travel ………………………………………………………………………………………………. 56
  • 96. Beacon ……………………………………………………………………………………………………………………………… 57
  • 97. Safety Equipment
  • 98. General ……………………………………………………………………………………………………………………………… 58
  • 99. Control Lock ………………………………………………………………………………………………………………………. 58
  • 100. Drive Controls
  • 101. Track Controls ……………………………………………………………………………………………………………………. 60
  • 102. Travel Speed Selector ………………………………………………………………………………………………………… 61
  • 103. Instruments
  • 104. General ……………………………………………………………………………………………………………………………… 63
  • 105. Instrument Panel ………………………………………………………………………………………………………………… 64
  • 106. Getting the Machine Moving
  • 107. General ……………………………………………………………………………………………………………………………… 90
  • 108. Slopes
  • 109. General ……………………………………………………………………………………………………………………………… 93
  • 110. Driving on Slopes ………………………………………………………………………………………………………………. 93
  • 111. Working on Slopes …………………………………………………………………………………………………………….. 95
  • 112. Driving the Machine
  • 113. General ……………………………………………………………………………………………………………………………… 97
  • 114. Towing Other Equipment …………………………………………………………………………………………………….. 97
  • 115. Operating Levers-Pedals
  • 116. General ……………………………………………………………………………………………………………………………… 99
  • 117. Control Layouts ………………………………………………………………………………………………………………….. 99
  • 118. Excavator Arm Controls ………………………………………………………………………………………………………. 99
  • 119. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 107
  • 120. Lifting and Loading
  • 121. General ……………………………………………………………………………………………………………………………. 110
  • 122. Load Charts …………………………………………………………………………………………………………………….. 110
  • 123. Overload Warning System …………………………………………………………………………………………………. 111
  • 124. Working with the Excavator Arm
  • 125. General ……………………………………………………………………………………………………………………………. 113
  • 126. Preparing to Use the Excavator Arm ………………………………………………………………………………….. 113
  • 127. Lifting With the Excavator Arm …………………………………………………………………………………………… 113
  • 128. Digging ……………………………………………………………………………………………………………………………. 114
  • 129. Changing the Bucket Linkage ……………………………………………………………………………………………. 119
  • 130. Dipper Stroke Limiter ………………………………………………………………………………………………………… 120
  • 131. Heating, Ventilating and Air-Conditioning (HVAC)
  • 132. General ……………………………………………………………………………………………………………………………. 123
  • 133. Air-Conditioning Controls …………………………………………………………………………………………………… 123
  • 134. Power Sockets
  • 135. Auxiliary Power Socket ……………………………………………………………………………………………………… 126
  • 136. Fire Extinguisher
  • 137. General ……………………………………………………………………………………………………………………………. 127
  • 138. Moving a Disabled Machine
  • 139. General ……………………………………………………………………………………………………………………………. 129
  • 140. Getting the Machine Unstuck …………………………………………………………………………………………….. 129
  • 141. Jump-Starting the Engine ………………………………………………………………………………………………….. 130
  • 142. Retrieval ………………………………………………………………………………………………………………………….. 131
  • 143. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 131
  • 144. Lifting the Machine
  • 145. General ……………………………………………………………………………………………………………………………. 133
  • 146. Transporting the Machine
  • 147. General ……………………………………………………………………………………………………………………………. 135
  • 148. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 135
  • 149. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 138
  • 150. Operating Environment
  • 151. General ……………………………………………………………………………………………………………………………. 140
  • 152. Operating in Low Temperatures …………………………………………………………………………………………. 140
  • 153. Operating in High Temperatures …………………………………………………………………………………………. 140
  • 154. Cab Filters ……………………………………………………………………………………………………………………….. 141
  • 155. Refuelling
  • 156. General ……………………………………………………………………………………………………………………………. 142
  • 157. Low Fuel Levels ……………………………………………………………………………………………………………….. 142
  • 158. Filling the Tank …………………………………………………………………………………………………………………. 142
  • 159. Attachments
  • 160. Working with Attachments
  • 161. Introduction ………………………………………………………………………………………………………………………. 145
  • 162. Attachments for your Machine ……………………………………………………………………………………………. 145
  • 163. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 146
  • 164. Impact Protection ……………………………………………………………………………………………………………… 149
  • 165. Direct-Mounted Attachments
  • 166. General ……………………………………………………………………………………………………………………………. 150
  • 167. Quickhitch
  • 168. Excavator Arm Quickhitch …………………………………………………………………………………………………. 153
  • 169. Buckets
  • 170. General ……………………………………………………………………………………………………………………………. 160
  • 171. Bucket Teeth ……………………………………………………………………………………………………………………. 160
  • 172. Preservation and Storage
  • 173. Cleaning
  • 174. General ……………………………………………………………………………………………………………………………. 165
  • 175. Preparation ………………………………………………………………………………………………………………………. 165
  • 176. Checking For Damage
  • 177. General ……………………………………………………………………………………………………………………………. 167
  • 178. Storage
  • 179. General ……………………………………………………………………………………………………………………………. 168
  • 180. Put into Storage ……………………………………………………………………………………………………………….. 168
  • 181. During Storage …………………………………………………………………………………………………………………. 168
  • 182. Take out of Storage ………………………………………………………………………………………………………….. 169
  • 183. Security
  • 184. General ……………………………………………………………………………………………………………………………. 170
  • 185. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 170
  • 186. LiveLink …………………………………………………………………………………………………………………………… 170
  • 187. Anti-Vandal Guards …………………………………………………………………………………………………………… 170
  • 188. Maintenance
  • 189. Introduction
  • 190. General ……………………………………………………………………………………………………………………………. 173
  • 191. Owner-Operator Support ……………………………………………………………………………………………………. 173
  • 192. Service-Maintenance Agreements ………………………………………………………………………………………. 174
  • 193. Obtaining Spare Parts ………………………………………………………………………………………………………. 174
  • 194. Maintenance Safety
  • 195. General ……………………………………………………………………………………………………………………………. 175
  • 196. Fluids and Lubricants ……………………………………………………………………………………………………….. 176
  • 197. Maintenance Schedules
  • 198. General ……………………………………………………………………………………………………………………………. 180
  • 199. How to Use the Maintenance Schedules …………………………………………………………………………….. 180
  • 200. Maintenance Intervals ……………………………………………………………………………………………………….. 180
  • 201. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 182
  • 202. Functional Tests and Final Inspection …………………………………………………………………………………. 185
  • 203. Maintenance Positions
  • 204. General ……………………………………………………………………………………………………………………………. 187
  • 205. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 187
  • 206. Service Points
  • 207. General ……………………………………………………………………………………………………………………………. 188
  • 208. Access Apertures
  • 209. General ……………………………………………………………………………………………………………………………. 194
  • 210. Battery Cover …………………………………………………………………………………………………………………… 194
  • 211. Engine Compartment Cover ………………………………………………………………………………………………. 194
  • 212. Hydraulic Compartment Cover …………………………………………………………………………………………… 195
  • 213. Radiator Cover …………………………………………………………………………………………………………………. 196
  • 214. Tools
  • 215. General ……………………………………………………………………………………………………………………………. 198
  • 216. Toolbox ……………………………………………………………………………………………………………………………. 198
  • 217. Lubrication
  • 218. General ……………………………………………………………………………………………………………………………. 199
  • 219. Preparation ………………………………………………………………………………………………………………………. 199
  • 220. Attachments
  • 221. General …………………………………………………………………………………………………………………………… 200
  • 222. Body and Framework
  • 223. General …………………………………………………………………………………………………………………………… 201
  • 224. Slew Ring Bearings ………………………………………………………………………………………………………….. 201
  • 225. Pivot Pins ………………………………………………………………………………………………………………………… 202
  • 226. Operator Station
  • 227. General …………………………………………………………………………………………………………………………… 204
  • 228. Operator Protective Structure …………………………………………………………………………………………….. 204
  • 229. Seat ………………………………………………………………………………………………………………………………… 206
  • 230. Seat Belt …………………………………………………………………………………………………………………………. 206
  • 231. Controls …………………………………………………………………………………………………………………………… 207
  • 232. Engine
  • 233. General …………………………………………………………………………………………………………………………… 208
  • 234. Oil …………………………………………………………………………………………………………………………………… 208
  • 235. Drive Belt ………………………………………………………………………………………………………………………… 210
  • 236. Air Filter
  • 237. General …………………………………………………………………………………………………………………………… 211
  • 238. Pre-Cleaner ……………………………………………………………………………………………………………………… 211
  • 239. Dust Valve ………………………………………………………………………………………………………………………. 211
  • 240. Fuel System
  • 241. General …………………………………………………………………………………………………………………………… 212
  • 242. Tank ……………………………………………………………………………………………………………………………….. 213
  • 243. Fuel Filter ………………………………………………………………………………………………………………………… 214
  • 244. Water Separator ………………………………………………………………………………………………………………. 215
  • 245. Fuel Pump Filter ………………………………………………………………………………………………………………. 217
  • 246. Cooling System
  • 247. General …………………………………………………………………………………………………………………………… 218
  • 248. Coolant ……………………………………………………………………………………………………………………………. 218
  • 249. Cooling Pack …………………………………………………………………………………………………………………… 219
  • 250. Tracks
  • 251. General …………………………………………………………………………………………………………………………… 220
  • 252. Steel ……………………………………………………………………………………………………………………………….. 221
  • 253. Idler Wheels …………………………………………………………………………………………………………………….. 222
  • 254. Rollers …………………………………………………………………………………………………………………………….. 222
  • 255. Track Gearbox
  • 256. Oil …………………………………………………………………………………………………………………………………… 223
  • 257. Hydraulic System
  • 258. General ……………………………………………………………………………………………………………………..
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