JCB JS370 – China Operator Manual 9821-5000

Description

• Model List:
  • JS370 – China

• 1. Safety Notices
• 2. Important Information …………………………………………………………………………1
• 3. The Operator Manual …………………………………………………………………….1
• 4. Safety Warnings ……………………………………………………………………………1
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………3
• 7. Machine Model and Serial Number ………………………………………………….3
• 8. Using this Manual ………………………………………………………………………….3
• 9. Left Side, Right Side ………………………………………………………………………4
• 10. Cross References ………………………………………………………………………….4
• 11. Machine Description …………………………………………………………………………..5
• 12. The JCB Tracked Excavator ……………………………………………………………5
• 13. Intended Use ………………………………………………………………………………..5
• 14. Component Location ……………………………………………………………………..6
• 15. Safety Check List ……………………………………………………………………………….8
• 16. Safety – Yours and Others ………………………………………………………………8
• 17. General Safety ……………………………………………………………………………..8
• 18. Operating Safety …………………………………………………………………………10
• 19. Maintenance Safety ……………………………………………………………………..13
• 20. Safety Labels …………………………………………………………………………………..18
• 21. Introduction …………………………………………………………………………………18
• 22. Safety Label Identification …………………………………………………………….19
• 23. Identifying Your Machine …………………………………………………………………..23
• 24. Machine Identification Plate ………………………………………………………….23
• 25. Component Identification Plates …………………………………………………….24
• 26. Machine Security ……………………………………………………………………………..26
• 27. Introduction …………………………………………………………………………………26
• 28. JCB Plantguard …………………………………………………………………………..26
• 29. Construction Equipment Security And Registration Scheme (CESAR) .26
• 30. LiveLink ……………………………………………………………………………………..26
• 31. Immobiliser …………………………………………………………………………………26
• 32. Operation
• 33. Introduction ……………………………………………………………………………………..27
• 34. Before Entering the Cab ……………………………………………………………………28
• 35. Entering and Leaving the Cab ……………………………………………………………29
• 36. Standard Cab Machines ……………………………………………………………….29
• 37. Hydraulically Raised Cab Machines ……………………………………………….30
• 38. Fixed Raised Cab Machines …………………………………………………………31
• 39. Emergency Exit …………………………………………………………………………..33
• 40. Doors and Windows …………………………………………………………………………34
• 41. Opening and Closing the Door ………………………………………………………34
• 42. Opening and Closing the Front Upper Window ………………………………..35
• 43. Opening and Closing The Front Lower Window ……………………………….36
• 44. Door Sliding Window ……………………………………………………………………38
• 45. Opening and Closing the Sunblind …………………………………………………38
• 46. Access to the Upper Structure ……………………………………………………………41
• 47. Standard Machines ………………………………………………………………………41
• 48. Seat Controls …………………………………………………………………………………..42
• 49. Introduction …………………………………………………………………………………42
• 50. Operators Seat-Console ……………………………………………………………….42
• 51. Operators Seat – Standard-Heated …………………………………………………42
• 52. Air Suspension Seat …………………………………………………………………….43
• 53. Seat Belts (if fitted) …………………………………………………………………………..44
• 54. Static Seat Belt ……………………………………………………………………………44
• 55. Visibility Aids ……………………………………………………………………………………45
• 56. Mirrors ……………………………………………………………………………………….45
• 57. Cab Layout ……………………………………………………………………………………..49
• 58. Components Key …………………………………………………………………………49
• 59. Drive Controls, Switches and Instruments ……………………………………………51
• 60. Drive Controls ……………………………………………………………………………..51
• 61. Switches …………………………………………………………………………………….52
• 62. Instruments …………………………………………………………………………………60
• 63. Air Conditioning and Heater Controls ……………………………………………..65
• 64. Operating Levers-Pedals …………………………………………………………………..67
• 65. Excavating Controls …………………………………………………………………….67
• 66. Travel Speed Change Button ………………………………………………………..73
• 67. Operation Levers …………………………………………………………………………74
• 68. Optional Circuit Pedal (if fitted) ………………………………………………………75
• 69. ISO Operating Method …………………………………………………………………75
• 70. Safety Equipment …………………………………………………………………………….76
• 71. Control Locks ……………………………………………………………………………..76
• 72. Dipper Stroke Limiter (If fitted) ……………………………………………………….77
• 73. Overload Warning System …………………………………………………………….79
• 74. Before Starting the Engine …………………………………………………………………81
• 75. Starting the Engine …………………………………………………………………………..82
• 76. Warming-Up ……………………………………………………………………………….83
• 77. JCB Immobiliser System ………………………………………………………………83
• 78. Getting the Machine Moving ………………………………………………………………86
• 79. Stopping and Parking the Machine ……………………………………………………..87
• 80. Stopping and Parking …………………………………………………………………..87
• 81. Engine Shutdown ………………………………………………………………………..88
• 82. Working with your Machine ……………………………………………………………….89
• 83. Operating Practices and Site Safety ………………………………………………89
• 84. Clothing and Safety Equipment ……………………………………………………..89
• 85. Danger Zone ………………………………………………………………………………89
• 86. Log Moving-Handling ……………………………………………………………………89
• 87. Safety Practices ………………………………………………………………………….89
• 88. Working With the Excavator ………………………………………………………….91
• 89. Lifting (Object Handling) ……………………………………………………………….98
• 90. Hydraulically Raised Cab (if fitted) ……………………………………………….101
• 91. Use of Machines on Gradients and Slopes ……………………………………103
• 92. Pulling out of Soft Ground …………………………………………………………..106
• 93. Water ……………………………………………………………………………………….107
• 94. Towing Other Equipment …………………………………………………………….107
• 95. Machine Stability ……………………………………………………………………….108
• 96. Reducing Wear ………………………………………………………………………….109
• 97. Operating Environment …………………………………………………………………… 112
• 98. Maintenance in Cold Climates …………………………………………………….. 112
• 99. Operating in a Cold Climate (Below 0°C) ……………………………………… 112
• 100. Operating in a Hot Climate (Above 35°C) …………………………………….. 112
• 101. Operating in Dusty or Sandy Areas ……………………………………………… 113
• 102. Operating in Coastal Regions …………………………………………………….. 113
• 103. Operating on Wet or Soft Ground ………………………………………………… 113
• 104. Cab Filters ……………………………………………………………………………….. 113
• 105. Refuelling the Machine …………………………………………………………………… 114
• 106. Low Fuel Levels ……………………………………………………………………….. 114
• 107. Filling the Tank …………………………………………………………………………. 114
• 108. Fuel Level ………………………………………………………………………………… 115
• 109. Refuelling Pump ……………………………………………………………………….. 116
• 110. Moving a Disabled Machine ……………………………………………………………. 117
• 111. Lowering the Boom in an Emergency ………………………………………….. 117
• 112. Retrieval ………………………………………………………………………………….. 117
• 113. Limp Mode ……………………………………………………………………………….. 118
• 114. Transporting the Machine ……………………………………………………………….. 119
• 115. Lifting the Machine …………………………………………………………………………121
• 116. JS370 Machines ………………………………………………………………………..121
• 117. Storage of the Machine …………………………………………………………………..123
• 118. Introduction ……………………………………………………………………………….123
• 119. Storage Area …………………………………………………………………………….123
• 120. Prepare the Machine for Storage …………………………………………………123
• 121. Put the Machine into Storage ………………………………………………………123
• 122. During Storage ………………………………………………………………………….123
• 123. Take the Machine Out of Storage …………………………………………………124
• 124. Anti-Vandalism Guards (option) ………………………………………………………..125
• 125. Unpacking the Guards ………………………………………………………………..125
• 126. Fitting the Guards ………………………………………………………………………125
• 127. Removing the Guards ………………………………………………………………..126
• 128. Storing the Guards …………………………………………………………………….126
• 129. Routine Maintenance
• 130. Service Requirements …………………………………………………………………….127
• 131. Introduction ……………………………………………………………………………….127
• 132. Owner-Operator Support …………………………………………………………….127
• 133. Service-Maintenance Agreements ……………………………………………….127
• 134. Fit for Purpose Tests for Lifting Equipment …………………………………….127
• 135. Obtaining Replacement Parts ………………………………………………………128
• 136. Health and Safety …………………………………………………………………………..129
• 137. Lubricants …………………………………………………………………………………129
• 138. Battery ……………………………………………………………………………………..131
• 139. Service Schedules ………………………………………………………………………….133
• 140. Introduction ……………………………………………………………………………….133
• 141. How to Use the Service Schedules ………………………………………………133
• 142. Calendar Equivalents …………………………………………………………………133
• 143. Pre Start Cold Checks, Service Points and Fluid Levels ………………….134
• 144. Functional Test and Final Inspection …………………………………………….138
• 145. Service Intervals for Attachments …………………………………………………140
• 146. Periodic Replacement of Safety Related Components ……………………141
• 147. Fluids, Lubricants and Capacities ……………………………………………………..142
• 148. JS370 and Variants ……………………………………………………………………142
• 149. Typical Lubrication Chart …………………………………………………………….143
• 150. Coolant Mixtures ……………………………………………………………………….144
• 151. Fuel …………………………………………………………………………………………145
• 152. Tools …………………………………………………………………………………………….147
• 153. Carrying Tools onto the Machine ………………………………………………….147
• 154. Locations ………………………………………………………………………………….147
• 155. Prepare the Machine for Maintenance ………………………………………………148
• 156. Introduction ……………………………………………………………………………….148
• 157. How to Make the Machine Safe (Excavator Lowered) …………………….148
• 158. Cleaning the Machine ……………………………………………………………………..149
• 159. Introduction ……………………………………………………………………………….149
• 160. Preparing the Machine for Cleaning ……………………………………………..149
• 161. Cleaning the Machine …………………………………………………………………150
• 162. Cleaning the Tracks ……………………………………………………………………150
• 163. Cleaning the Radiator and Oil Cooler ……………………………………………150
• 164. Checking for Damage ……………………………………………………………………..151
• 165. Check the Machine Body and Structure ………………………………………..151
• 166. Check the Seat and Seat Belt ……………………………………………………..151
• 167. Checking the FOPS Structure ……………………………………………………..151
• 168. Daily Checking ……………………………………………………………………………….153
• 169. Greasing ……………………………………………………………………………………….155
• 170. Introduction ……………………………………………………………………………….155
• 171. Slew Ring Bearing ……………………………………………………………………..155
• 172. Slew Ring Teeth and Slew Pinion …………………………………………………155
• 173. Greasing Points …………………………………………………………………………156
• 174. Electrical System ……………………………………………………………………………158
• 175. Battery ……………………………………………………………………………………..158
• 176. Jump-Starting the Engine ……………………………………………………………163
• 177. Fuses ……………………………………………………………………………………….164
• 178. Bolt and Nut Torque Specifications ……………………………………………………166
• 179. JS370 and Variants ……………………………………………………………………166
• 180. Engine ………………………………………………………………………………………….169
• 181. Oil and Filter ……………………………………………………………………………..169
• 182. Cooling System …………………………………………………………………………171
• 183. Fan Belt ……………………………………………………………………………………175
• 184. Engine Air Filter …………………………………………………………………………176
• 185. Fuel System …………………………………………………………………………………..178
• 186. Introduction ……………………………………………………………………………….178
• 187. Draining Fuel Tank Impurities ………………………………………………………178
• 188. Draining the Primary Filter-Sedimenter …………………………………………179
• 189. Changing the Primary Filter-Sedimenter Element …………………………..180
• 190. Changing the Fuel Feed Pump Filter ……………………………………………180
• 191. Draining the Main Filter-Sedimenter ……………………………………………..181
• 192. Changing the Main Filter-Sedimenter Element ……………………………….181
• 193. Bleeding the System ………………………………………………………………….183
• 194. Hydraulic System ……………………………………………………………………………184
• 195. Introduction ……………………………………………………………………………….184
• 196. Releasing Tank Pressure ……………………………………………………………185
• 197. Releasing the Hydraulic Pressure ………………………………………………..185
• 198. Oil and Filters ……………………………………………………………………………186
• 199. Draining Water and Sediment from the Hydraulic Tank ……………………193
• 200. Air Bleeding Procedures ……………………………………………………………..193
• 201. Slew Gearbox ………………………………………………………………………………..195
• 202. Checking the Slew Gearbox Oil Level …………………………………………..195
• 203. Changing the Slew Gearbox Oil …………………………………………………..195
• 204. Tracks and Running Gear ……………………………………………………………….196
• 205. Tracks ………………………………………………………………………………………196
• 206. Running Gear ……………………………………………………………………………198
• 207. Bucket ………………………………………………………………………………………….199
• 208. Checking-Adjusting For Side Play ………………………………………………..199
• 209. Windscreen Washer ……………………………………………………………………….200
• 210. Checking the Level …………………………………………………………………….200
• 211. Fire Extinguisher (If fitted) ……………………………………………………………….201
• 212. Troubleshooting ……………………………………………………………………………..202
• 213. Engine and Related Area ……………………………………………………………202
• 214. Monitor Display – Fault Messages ………………………………………………..205
• 215. Operations ………………………………………………………………………………..206
• 216. Hydraulic pump …………………………………………………………………………207
• 217. Working Attachments …………………………………………………………………208
• 218. Travel ……………………………………………………………………………………….209
• 219. Slew …………………………………………………………………………………………210
• 220. Hydraulic ram ……………………………………………………………………………210
• 221. Optional Attachments
• 222. Introduction …………………………………………………………………………………… 211
• 223. Attachments For Your Machine ………………………………………………………..212
• 224. Connecting-Disconnecting Hydraulic Hoses ……………………………………….213
• 225. Introduction ……………………………………………………………………………….213
• 226. Connecting the Hydraulic Hoses ………………………………………………….213
• 227. Disconnecting the Hydraulic Hoses ………………………………………………214
• 228. Quick Release Couplings ……………………………………………………………215
• 229. Operating Attachments ……………………………………………………………………217
• 230. Grab-Changeover Valves (if fitted) ……………………………………………….218
• 231. Hydraulic Rockbreaker ……………………………………………………………………220
• 232. Preparation ……………………………………………………………………………….220
• 233. Operation and Maintenance ………………………………………………………..220
• 234. Crusher …………………………………………………………………………………………221
• 235. General …………………………………………………………………………………….221
• 236. Preparation ……………………………………………………………………………….221
• 237. Weedcutter ……………………………………………………………………………………222
• 238. Operation ………………………………………………………………………………….222
• 239. Maintenance ……………………………………………………………………………..222
• 240. Specifications
• 241. Static Dimensions …………………………………………………………………………..223
• 242. JS370 – Monoboom ……………………………………………………………………223
• 243. Dig Depth Chart ……………………………………………………………………………..224
• 244. JS370 – Standard Monoboom ………………………………………………………224
• 245. Shipping Weight …………………………………………………………………………….225
• 246. Travel Speeds ………………………………………………………………………………..226
• 247. Noise Data …………………………………………………………………………………….227
• 248. Introduction ……………………………………………………………………………….227
• 249. All Machines ……………………………………………………………………………..227
• 250. Vibration Data ………………………………………………………………………………..228
• 251. Introduction ……………………………………………………………………………….228
• 252. JS370 ………………………………………………………………………………………229
• 253. Lifting (Object Handling) Regulations and Safe Working Loads …………….230
• 254. Introduction ……………………………………………………………………………….230
• 255. Load Charts ………………………………………………………………………………231
• 256. Warranty Information
• 257. Machine Service Record Sheet ………………………………………………………..233
• 258. Registration Information ………………………………………………………………….235
• 259. European Community Standards
• 260. EC Declaration of Conformity …………………………………………………………..237
• 261. Introduction ……………………………………………………………………………….237
• 262. Explanation of the EC Declaration of Conformity ……………………………239