JCB JS85 Operator Manual 9821-7100

$20.00

  • Type Of Manual: Operator Manual
  • ManualID: 9821-7100
  • Number of Pages: 228
  • Size: 21.9MB
  • Format: PDF

Description

  • Model List:

    • JS85
  • 1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
  • 2. Introduction
  • 3. About this Manual
  • 4. Machine Model and Serial Number ………………………………………………………………………………………… 1
  • 5. Using the Manual …………………………………………………………………………………………………………………. 1
  • 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
  • 7. Cross References ………………………………………………………………………………………………………………… 1
  • 8. Safety
  • 9. Safety – Yours and Others …………………………………………………………………………………………………….. 2
  • 10. Safety Warnings …………………………………………………………………………………………………………………… 2
  • 11. General Safety …………………………………………………………………………………………………………………….. 2
  • 12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 3
  • 13. About the Machine
  • 14. Introduction
  • 15. General ……………………………………………………………………………………………………………………………….. 5
  • 16. Product Compliance ……………………………………………………………………………………………………………… 5
  • 17. Machine Description
  • 18. General ……………………………………………………………………………………………………………………………….. 6
  • 19. Intended Use ……………………………………………………………………………………………………………………….. 6
  • 20. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
  • 21. Optional Equipment and Attachments …………………………………………………………………………………….. 6
  • 22. Danger Zone ……………………………………………………………………………………………………………………….. 6
  • 23. Main Component Locations …………………………………………………………………………………………………… 7
  • 24. Machine and Component Identification
  • 25. Machine ………………………………………………………………………………………………………………………………. 8
  • 26. Engine ………………………………………………………………………………………………………………………………… 9
  • 27. Operator Protective Structure ………………………………………………………………………………………………. 10
  • 28. Safety Labels
  • 29. General ……………………………………………………………………………………………………………………………… 12
  • 30. Safety Label Identification ……………………………………………………………………………………………………. 12
  • 31. Operator Station
  • 32. Component Locations …………………………………………………………………………………………………………. 15
  • 33. Doors
  • 34. Operator Door ……………………………………………………………………………………………………………………. 16
  • 35. Windows
  • 36. Front Window …………………………………………………………………………………………………………………….. 17
  • 37. Side Window ……………………………………………………………………………………………………………………… 18
  • 38. Sun Visor-Sunblind
  • 39. Sunblind ……………………………………………………………………………………………………………………………. 20
  • 40. Operator Seat
  • 41. General ……………………………………………………………………………………………………………………………… 22
  • 42. Suspension Seat ………………………………………………………………………………………………………………… 22
  • 43. Seat Belt
  • 44. General ……………………………………………………………………………………………………………………………… 24
  • 45. Static Seat Belt ………………………………………………………………………………………………………………….. 24
  • 46. Mirrors
  • 47. General ……………………………………………………………………………………………………………………………… 26
  • 48. Drive Controls
  • 49. Track Controls ……………………………………………………………………………………………………………………. 29
  • 50. Travel Speed Selector ………………………………………………………………………………………………………… 30
  • 51. Console Switches
  • 52. General ……………………………………………………………………………………………………………………………… 32
  • 53. Work Lights ……………………………………………………………………………………………………………………….. 32
  • 54. Beacon ……………………………………………………………………………………………………………………………… 32
  • 55. Control Locks …………………………………………………………………………………………………………………….. 32
  • 56. Radio Mute ………………………………………………………………………………………………………………………… 33
  • 57. Engine Stop Switch ……………………………………………………………………………………………………………. 33
  • 58. Slew Lock …………………………………………………………………………………………………………………………. 33
  • 59. Window Washer …………………………………………………………………………………………………………………. 33
  • 60. Window Wipers ………………………………………………………………………………………………………………….. 33
  • 61. Interior Switches
  • 62. Ignition Switch ……………………………………………………………………………………………………………………. 34
  • 63. Cab Interior Light ……………………………………………………………………………………………………………….. 34
  • 64. Power Sockets
  • 65. Auxiliary Power Socket ……………………………………………………………………………………………………….. 36
  • 66. Instruments
  • 67. General ……………………………………………………………………………………………………………………………… 37
  • 68. Instrument Panel ………………………………………………………………………………………………………………… 38
  • 69. Heating, Ventilating and Air-Conditioning (HVAC)
  • 70. General ……………………………………………………………………………………………………………………………… 51
  • 71. Air-Conditioning Controls …………………………………………………………………………………………………….. 51
  • 72. Operating Levers-Pedals
  • 73. General ……………………………………………………………………………………………………………………………… 54
  • 74. Control Layouts ………………………………………………………………………………………………………………….. 54
  • 75. Excavator Arm Controls ………………………………………………………………………………………………………. 54
  • 76. Dozer Blade Controls …………………………………………………………………………………………………………. 58
  • 77. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 59
  • 78. Battery Isolator
  • 79. General ……………………………………………………………………………………………………………………………… 61
  • 80. Fire Extinguisher
  • 81. General ……………………………………………………………………………………………………………………………… 62
  • 82. Operation
  • 83. Introduction
  • 84. General ……………………………………………………………………………………………………………………………… 65
  • 85. Operating Safety
  • 86. General ……………………………………………………………………………………………………………………………… 66
  • 87. Worksite Safety ………………………………………………………………………………………………………………….. 68
  • 88. Risk Assessment ……………………………………………………………………………………………………………….. 68
  • 89. Walk-Around Inspection
  • 90. General ……………………………………………………………………………………………………………………………… 70
  • 91. Entering and Leaving the Operator Station
  • 92. General ……………………………………………………………………………………………………………………………… 71
  • 93. Emergency Exit ………………………………………………………………………………………………………………….. 73
  • 94. Before Starting the Engine
  • 95. General ……………………………………………………………………………………………………………………………… 74
  • 96. Starting the Engine
  • 97. General ……………………………………………………………………………………………………………………………… 76
  • 98. Immobilizer ………………………………………………………………………………………………………………………… 77
  • 99. Warming Up ………………………………………………………………………………………………………………………. 78
  • 100. Stopping and Parking the Machine
  • 101. General ……………………………………………………………………………………………………………………………… 80
  • 102. Preparing the Machine for Travel
  • 103. General ……………………………………………………………………………………………………………………………… 81
  • 104. Preparing for Worksite Travel ………………………………………………………………………………………………. 81
  • 105. Beacon ……………………………………………………………………………………………………………………………… 82
  • 106. Machine Locks
  • 107. General ……………………………………………………………………………………………………………………………… 83
  • 108. Control Lock ………………………………………………………………………………………………………………………. 83
  • 109. Getting the Machine Moving
  • 110. General ……………………………………………………………………………………………………………………………… 85
  • 111. Driving the Machine
  • 112. General ……………………………………………………………………………………………………………………………… 88
  • 113. Towing Other Equipment …………………………………………………………………………………………………….. 89
  • 114. Lifting and Loading
  • 115. General ……………………………………………………………………………………………………………………………… 90
  • 116. Load Charts ………………………………………………………………………………………………………………………. 90
  • 117. Overload Warning System …………………………………………………………………………………………………… 91
  • 118. Working with the Excavator Arm
  • 119. General ……………………………………………………………………………………………………………………………… 93
  • 120. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 93
  • 121. Lifting With the Excavator Arm …………………………………………………………………………………………….. 93
  • 122. Digging ……………………………………………………………………………………………………………………………… 94
  • 123. Checking the Bucket Linkage ………………………………………………………………………………………………. 99
  • 124. Working with the Dozer Blade
  • 125. General ……………………………………………………………………………………………………………………………. 101
  • 126. Dozing and Grading ………………………………………………………………………………………………………….. 101
  • 127. Scraping and Cutting ………………………………………………………………………………………………………… 101
  • 128. Backfilling ………………………………………………………………………………………………………………………… 101
  • 129. Use of Machines on Slopes
  • 130. General ……………………………………………………………………………………………………………………………. 103
  • 131. Driving on Slopes …………………………………………………………………………………………………………….. 103
  • 132. Working on Slopes …………………………………………………………………………………………………………… 105
  • 133. Moving a Disabled Machine
  • 134. General ……………………………………………………………………………………………………………………………. 107
  • 135. Getting the Machine Unstuck …………………………………………………………………………………………….. 107
  • 136. Jump-Starting the Engine ………………………………………………………………………………………………….. 108
  • 137. Retrieval ………………………………………………………………………………………………………………………….. 109
  • 138. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 109
  • 139. Lifting the Machine
  • 140. General ……………………………………………………………………………………………………………………………. 111
  • 141. Transporting the Machine
  • 142. General ……………………………………………………………………………………………………………………………. 113
  • 143. Loading a Machine onto the Transporting Vehicle-Trailer ………………………………………………………. 113
  • 144. Unloading a Machine from the Transporting Vehicle-Trailer ……………………………………………………. 116
  • 145. Operating Environment
  • 146. General ……………………………………………………………………………………………………………………………. 118
  • 147. Operating in Low Temperatures …………………………………………………………………………………………. 118
  • 148. Operating in High Temperatures …………………………………………………………………………………………. 118
  • 149. Cab Filters ……………………………………………………………………………………………………………………….. 119
  • 150. Refuelling the Machine
  • 151. General ……………………………………………………………………………………………………………………………. 120
  • 152. Low Fuel Levels ……………………………………………………………………………………………………………….. 120
  • 153. Filling the Tank …………………………………………………………………………………………………………………. 120
  • 154. Attachments
  • 155. Working with Attachments
  • 156. Introduction ………………………………………………………………………………………………………………………. 123
  • 157. Attachments for your Machine ……………………………………………………………………………………………. 123
  • 158. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 124
  • 159. Impact Protection ……………………………………………………………………………………………………………… 127
  • 160. Direct-Mounted Attachments
  • 161. General ……………………………………………………………………………………………………………………………. 128
  • 162. Buckets
  • 163. General ……………………………………………………………………………………………………………………………. 131
  • 164. Bucket Teeth ……………………………………………………………………………………………………………………. 131
  • 165. Preservation and Storage
  • 166. Cleaning the Machine
  • 167. General ……………………………………………………………………………………………………………………………. 135
  • 168. Preparing the Machine ……………………………………………………………………………………………………… 135
  • 169. Checking For Damage
  • 170. General ……………………………………………………………………………………………………………………………. 137
  • 171. Storage of the Machine
  • 172. General ……………………………………………………………………………………………………………………………. 138
  • 173. Put the Machine into Storage …………………………………………………………………………………………….. 138
  • 174. During Storage …………………………………………………………………………………………………………………. 138
  • 175. Take the Machine out of Storage ……………………………………………………………………………………….. 139
  • 176. Machine Security
  • 177. General ……………………………………………………………………………………………………………………………. 140
  • 178. JCB Plantguard ………………………………………………………………………………………………………………… 140
  • 179. LiveLink …………………………………………………………………………………………………………………………… 140
  • 180. Maintenance
  • 181. Introduction
  • 182. General ……………………………………………………………………………………………………………………………. 141
  • 183. Owner-Operator Support ……………………………………………………………………………………………………. 141
  • 184. Service-Maintenance Agreements ………………………………………………………………………………………. 141
  • 185. Obtaining Spare Parts ………………………………………………………………………………………………………. 142
  • 186. Maintenance Safety
  • 187. General ……………………………………………………………………………………………………………………………. 143
  • 188. Fluids and Lubricants ……………………………………………………………………………………………………….. 144
  • 189. Maintenance Schedules
  • 190. General ……………………………………………………………………………………………………………………………. 147
  • 191. How to Use the Maintenance Schedules …………………………………………………………………………….. 147
  • 192. Maintenance Intervals ……………………………………………………………………………………………………….. 147
  • 193. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 149
  • 194. Functional Tests and Final Inspection …………………………………………………………………………………. 152
  • 195. Maintenance Positions
  • 196. General ……………………………………………………………………………………………………………………………. 154
  • 197. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 154
  • 198. Service Points
  • 199. General ……………………………………………………………………………………………………………………………. 155
  • 200. Access Apertures
  • 201. General ……………………………………………………………………………………………………………………………. 161
  • 202. Battery Cover …………………………………………………………………………………………………………………… 161
  • 203. Engine Compartment Cover ………………………………………………………………………………………………. 162
  • 204. Hydraulic Compartment Cover …………………………………………………………………………………………… 163
  • 205. Tools
  • 206. General ……………………………………………………………………………………………………………………………. 164
  • 207. Toolbox ……………………………………………………………………………………………………………………………. 164
  • 208. Lubrication
  • 209. General ……………………………………………………………………………………………………………………………. 165
  • 210. Preparing the Machine ……………………………………………………………………………………………………… 165
  • 211. Attachments
  • 212. General …………………………………………………………………………………………………………………………… 166
  • 213. Body and Framework
  • 214. General …………………………………………………………………………………………………………………………… 167
  • 215. Slew Ring Bearings ………………………………………………………………………………………………………….. 167
  • 216. Pivot Pins ………………………………………………………………………………………………………………………… 168
  • 217. Operator Station
  • 218. General …………………………………………………………………………………………………………………………… 170
  • 219. Operator Protective Structure …………………………………………………………………………………………….. 170
  • 220. Seat Belt …………………………………………………………………………………………………………………………. 171
  • 221. Controls …………………………………………………………………………………………………………………………… 171
  • 222. Engine
  • 223. General …………………………………………………………………………………………………………………………… 172
  • 224. Oil …………………………………………………………………………………………………………………………………… 172
  • 225. Drive Belt ………………………………………………………………………………………………………………………… 173
  • 226. Air Filter
  • 227. General …………………………………………………………………………………………………………………………… 174
  • 228. Fuel System
  • 229. General …………………………………………………………………………………………………………………………… 175
  • 230. Tank ……………………………………………………………………………………………………………………………….. 176
  • 231. Water Separator ………………………………………………………………………………………………………………. 177
  • 232. Cooling System
  • 233. General …………………………………………………………………………………………………………………………… 179
  • 234. Coolant ……………………………………………………………………………………………………………………………. 179
  • 235. Cooling Pack …………………………………………………………………………………………………………………… 180
  • 236. Tracks
  • 237. General …………………………………………………………………………………………………………………………… 181
  • 238. Steel ……………………………………………………………………………………………………………………………….. 182
  • 239. Idler Wheels …………………………………………………………………………………………………………………….. 183
  • 240. Rollers …………………………………………………………………………………………………………………………….. 183
  • 241. Track Gearbox
  • 242. Oil …………………………………………………………………………………………………………………………………… 184
  • 243. Hydraulic System
  • 244. General …………………………………………………………………………………………………………………………… 185
  • 245. Services ………………………………………………………………………………………………………………………….. 186
  • 246. Oil …………………………………………………………………………………………………………………………………… 186
  • 247. Cylinder Rams …………………………………………………………………………………………………………………. 187
  • 248. Electrical System
  • 249. General …………………………………………………………………………………………………………………………… 188
  • 250. Battery …………………………………………………………………………………………………………………………….. 188
  • 251. Battery Isolator ………………………………………………………………………………………………………………… 189
  • 252. Fuses ……………………………………………………………………………………………………………………………… 190
  • 253. Relays …………………………………………………………………………………………………………………………….. 191
  • 254. Window Washer ……………………………………………………………………………………………………………….. 191
  • 255. Miscellaneous
  • 256. Fire Extinguisher ………………………………………………………………………………………………………………. 193
  • 257. Technical Data
  • 258. Machine Static Dimensions
  • 259. General ……………………………………………………………………………………………………………………………. 195
  • 260. Dimensions ………………………………………………………………………………………………………………………. 195
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