JCB MP200 Cutter-Crusher Owners Manual 332-A0808

Description

• Model List:
  • MP200 Cutter-Crusher

• 1. INTRODUCTION
• 2. About this Manual 1
• 3. Equipment Model and Serial Number 1
• 4. Applications 1
• 5. Using the Manual 1
• 6. Units of Measurement 1
• 7. Page Numbering 1
• 8. Warranty 1
• 9. Servicing 1
• 10. Safety – Yours and Other Peoples 2
• 11. Safety Check List 2
• 12. General Safety 2
• 13. Operating Safety 3
• 14. Maintenance Safety 4
• 15. JCB MP 200 Cutter-Crusher 5
• 16. OPERATION
• 17. Introduction 7
• 18. Installing and Removing 8
• 19. Safety 8
• 20. Non-JCB Carriers 8
• 21. Installing-Removing the Cutter-Crusher 9
• 22. Operating the Cutter-Crusher 12
• 23. Start-up the Cutter-Crusher 12
• 24. Functional Test 12
• 25. Limitations when Cutting Steel 13
• 26. Instructions on the Correct use of the
• 27. Cutter Crusher 14
• 28. Underwater Applications 18
• 29. Working in High Ambient Temperatures 18
• 30. Working in Low Ambient Temperatures 18
• 31. Operating the Cutter-Crusher with the
• 32. Rams Fully Extended or Retracted 18
• 33. Hydraulic Oils, Filtering and Cooling 19
• 34. Introduction 19
• 35. Possible Results of Using Incorrect Oil 19
• 36. Special Oils 19
• 37. Hydraulic Oil Purity 19
• 38. Oil Filter 19
• 39. Hydraulic Oil Cooling 20
• 40. Hydraulic Oils 21
• 41. MAINTENANCE
• 42. General Safety 22
• 43. Lubricants – Health and Safety 22
• 44. Hygiene 22
• 45. First Aid – Oil 22
• 46. Spillage 22
• 47. Fires 22
• 48. Storage 22
• 49. Waste Disposal 22
• 50. Inspection 23
• 51. Obtaining Replacement Parts 23
• 52. Washing 23
• 53. Service Schedules 24
• 54. Daily – Before Use 24
• 55. Every 8 Hours 24
• 56. Every 600 Hours or Yearly 24
• 57. Maintenance Work (to be carried out by the
• 58. Carrier Driver) 25
• 59. Greasing 26
• 60. Pivots and Slew Motor Gear 26
• 61. Slew Motor 26
• 62. Slew Ring Bearing 27
• 63. Storage 28
• 64. Fault Finding 29
• 65. Maintenance and Care of the Cutter-Crusher 30
• 66. Care and Replacement of Cutter blades 30
• 67. Checking and Correcting the Blade Clearance 31
• 68. Replacing the Cutter Teeth 32
• 69. Welding Instructions for Cutter Jaws
• 70. and Teeth 33
• 71. Screw Couplings with Tightening Torques 35
• 72. Trouble Shooting 37
• 73. Cutter-Crusher Does Not Work 37
• 74. Insufficient Breaking Force 37
• 75. Cutter-Crusher Does Not Cut 37
• 76. Cutter-Crusher Cannot Be Rotated 37
• 77. Operating Temperature Too High 38
• 78. Oil Leaks From Hydraulic Ports 38
• 79. Insufficient Lubrication 38
• 80. Changing the Cutter Crusher jaws 39
• 81. Spare Parts Lists for MP 200 41
• 82. SPECIFICATION
• 83. Technical Specifications 49
• 84. Carrier Requirements 50
• 85. WARRANTY AND PROCEDURE At rear