JCB Robot 160, 170, 170HF, 180T, 180T HF Operator Manual

Description

• Model List:
  • Robot 160, 170, 170HF, 180T, 180T HF

• 1. INTRODUCTION
• 2. About this Handbook
• 3. Machine Models ……………………………………………….. 1
• 4. Using this Handbook …………………………………………. 1
• 5. Location of Handbook ……………………………………….. 1
• 6. Units of Measurement ……………………………………….. 1
• 7. Page Numbering ………………………………………………. 1
• 8. Left Side, Right Side …………………………………………. 1
• 9. Using the Machine ……………………………………………. 1
• 10. The JCB Skid Steer Loader
• 11. Machine Description ………………………………………….. 2
• 12. Safety First – Yours and Other People's ……………. 3
• 13. Safety Check List
• 14. General Safety …………………………………………………. 3
• 15. Operating Safety ………………………………………………. 4
• 16. Maintenance Safety ………………………………………….. 5
• 17. Safety Decals …………………………………………………. 8
• 18. Identifying Your Machine
• 19. Machine Identification Plate ………………………………. 9
• 20. Typical Vehicle Identification Number (VIN) ……………. 9
• 21. Unit Identification ……………………………………………… 9
• 22. JCB Immobiliser Option …………………………………. 10
• 23. OPERATION
• 24. Introduction …………………………………………………… 21
• 25. Before Entering the Cab …………………………………. 21
• 26. Entering-Leaving the Cab …………………………………. 22
• 27. Cab Door and Vents
• 28. Opening and Closing the Cab Door ……………………. 23
• 29. Ventilation of Optional Glazed Cab …………………….. 23
• 30. Emergency Exits ……………………………………………. 24
• 31. Seat and Safety Restraint
• 32. Seat Adjustment …………………………………………………. 25
• 33. Seat Removal and Replacement ………………………….. 25
• 34. Safety Restraint …………………………………………………. 25
• 35. Parking Brake ………………………………………………… 26
• 36. Creep Control (optional) ………………………………………. 26
• 37. Testing the Parking Brake ……………………………………. 26
• 38. Seat Belt
• 39. Fastening the Seat Belt …………………………………….. 27
• 40. Releasing the Seat Belt …………………………………….. 27
• 41. Checking Seat Belt Operation ……………………………. 27
• 42. Controls, Switches and Instruments
• 43. Cab Layout (servo machines) ……………………………… 28
• 44. Cab Layout (manual machines) …………………………… 30
• 45. Switches …………………………………………………………… 32
• 46. Warning Indicators …………………………………………… 33
• 47. Rotating Beacon (optional) …………………………….. 33
• 48. Cab Heater Unit (optional) ………………………………. 34
• 49. Cab Interior Light (optional) ……………………………. 35
• 50. Loader Controls
• 51. Loader Arm-Shovel Control (single lever operation) …. 35
• 52. Loader Arm Control (dual lever operation) ……………… 36
• 53. Shovel Control (dual lever operation) …………………….. 36
• 54. Loader Arm-Shovel Control (pedal option) ……………… 37
• 55. Auxiliary Attachments Control Pedal (optional) ………… 38
• 56. Auxiliary Attachments Control Lever (optional) ………… 38
• 57. Float Control Switch (servo only) …………………………… 38
• 58. Before Starting the Engine ……………………………… 39
• 59. Starting the Engine ………………………………………… 40
• 60. Jump-Starting the Engine ………………………………. 41
• 61. Travelling Position
• 62. Travelling on Site …………………………………………….. 42
• 63. Travelling on Public Roads ……………………………….. 42
• 64. Travelling on Public Roads (UK only) ……………………. 43
• 65. Driving the Machine
• 66. Drive Control Lever (single lever control) ……………….. 44
• 67. Drive Control Levers (dual lever controls) ………………. 45
• 68. Getting Moving ………………………………………………… 46
• 69. Stopping and Parking ……………………………………….. 46
• 70. Operating Practices ………………………………………….. 47
• 71. Using the Attachments and Site Safety …………… 48
• 72. Quickhitch Control
• 73. Engaging the Shovel-Attachments ……………………… 50
• 74. Disengaging the Shovel-Attachments …………………. 51
• 75. Working with the Loader
• 76. Filling the Shovel ……………………………………………… 52
• 77. Loading a Truck ………………………………………………. 52
• 78. Scraping and Cutting ……………………………………….. 52
• 79. Operating in Low Temperatures ……………………… 53
• 80. Operating in High Temperatures …………………….. 53
• 81. Moving a Disabled Machine
• 82. Preparation for Towing-Winching …………………………. 54
• 83. OPERATION (cont’d) Page
• 84. Transporting the Machine
• 85. Using a Trailer ………………………………………………… 55
• 86. Using a Truck …………………………………………………. 56
• 87. Transportation Safety ………………………………………. 56
• 88. Lifting the Machine
• 89. Safe Lifting Procedure ………………………………………. 57
• 90. Emergency Load Lower Procedure ………………….. 58
• 91. MAINTENANCE
• 92. Service Requirements ……………………………………. 61
• 93. Lubricants – Health and Safety
• 94. Hygiene …………………………………………………………. 62
• 95. Storage ………………………………………………………….. 62
• 96. Waste Disposal ……………………………………………….. 62
• 97. Handling …………………………………………………………. 62
• 98. First Aid – Oil …………………………………………………… 62
• 99. Spillage ………………………………………………………….. 62
• 100. Fires ………………………………………………………………. 62
• 101. Service Schedules …………………………………………. 63
• 102. Cleaning the Cab Interior ……………………………….. 65
• 103. ROPS-FOPS Cab-Canopy
• 104. Checking the ROPS-FOPS Cab-Canopy ……………. 65
• 105. Loader Arm Safety Strut
• 106. Installing the Safety Strut ………………………………….. 66
• 107. Removing the Safety Strut ………………………………… 66
• 108. Engine Compartment Access
• 109. Top Cover ……………………………………………………….. 67
• 110. Rear Panel ……………………………………………………….. 67
• 111. Seat Belt
• 112. Checking Seat Belt Condition and Security ………….. 68
• 113. Greasing (10 Hours)
• 114. Quickhitch Pivot Points ……………………………………… 68
• 115. Greasing (50 Hours)
• 116. Loader Arm Pivot Point …………………………………….. 69
• 117. Lift Ram Pivots ………………………………………………… 69
• 118. Oiling (100 Hours)
• 119. Safety Restraint mechanism ……………………………….. 70
• 120. Control Linkage (manual machines) ……………………… 70
• 121. Throttle Pedal (if fitted) ……………………………………… 70
• 122. Engine Air Filter
• 123. Changing the Elements ……………………………………. 71
• 124. Engine Oil and Filter
• 125. Checking the Oil Level ……………………………………… 72
• 126. Changing the Oil and Filter ……………………………….. 72
• 127. Engine Cooling System
• 128. Coolant Mixtures ……………………………………………… 74
• 129. Checking the Coolant Level ………………………………. 74
• 130. Changing the Coolant ………………………………………. 75
• 131. Cleaning the Coolant Radiator and Oil Cooler ……… 75
• 132. Engine Alternator Belt
• 133. Checking the Alternator Belt Tension …………………… 76
• 134. Adjusting the Alternator Belt ………………………………. 76
• 135. Drive Chain Lubrication
• 136. Checking the Oil Level ……………………………………… 77
• 137. Changing the Oil ……………………………………………… 77
• 138. Fuel System
• 139. Types of Fuel ………………………………………………….. 78
• 140. Fuel Standards ……………………………………………….. 78
• 141. Low Temperature Fuels ……………………………………. 78
• 142. Petrol …………………………………………………………….. 78
• 143. Advice ……………………………………………………………. 78
• 144. Fatty Acid Methyl Ester Fuels ……………………………… 78
• 145. Filling the Tank ……………………………………………….. 78
• 146. Changing the In-line Fuel Filter …………………………… 79
• 147. Draining the Fuel Filter ………………………………………. 79
• 148. Changing the Fuel Filter Element ………………………… 80
• 149. Bleeding the Fuel System …………………………………… 80
• 150. Hydraulic System
• 151. Checking the Oil Level ………………………………….. 81
• 152. Changing the Filter ………………………………………….. 81
• 153. Battery
• 154. Safety ……………………………………………………………. 82
• 155. Checking the Electrolyte Level ………………………….. 83
• 156. Warning Symbols …………………………………………….. 83
• 157. Electrical System
• 158. Fuses ……………………………………………………………….. 84
• 159. Primary Fuses …………………………………………………… 85
• 160. Relays ……………………………………………………………… 85
• 161. Light Bulbs ……………………………………………………….. 85
• 162. Windscreen Washer ………………………………………. 86
• 163. Track Adjustment ………………………………………….. 86
• 164. Tyres and Wheels
• 165. Inflating the Tyres …………………………………………….. 87
• 166. Renewing Segments of Optional Non-Inflatable Tyres 87
• 167. Checking the Wheel Nut Torques ………………………. 87
• 168. Fluids, Capacities and Lubricants …………………… 88
• 169. Obtaining Replacement Parts ………………………….. 88
• 170. MAINTENANCE (cont’d)
• 171. Storage
• 172. Storing the Machine ……………………………………………. 89
• 173. OPTIONAL ATTACHMENTS
• 174. Introduction ………………………………………………….. 101
• 175. Quick Release Couplings ………………………………. 102
• 176. Connecting-Disconnecting Hydraulic Hoses ….. 103
• 177. Attachments Controls …………………………………….. 104
• 178. Shovels ………………………………………………………….. 105
• 179. 6-in-1 Shovel …………………………………………………… 105
• 180. Pallet Forks …………………………………………………….. 108
• 181. Manure-Silage Fork with Top Grab …………………… 109
• 182. Attachment Frame …………………………………………… 110
• 183. Wheel Mounted Tracks ……………………………………. 111
• 184. SPECIFICATION
• 185. General Specification ……………………………………. 131
• 186. Tyre Specification …………………………………………. 131
• 187. Wheeled Machine Static Dimensions ……………… 132
• 188. Tracked Machine Static Dimensions ……………… 134
• 189. Noise and Vibration Data ………………………………. 136