JCB Side Engine (MC05, MC06, LLMI-LLMC) Loadalls Operator Manual 9811-0435

Description

• Model List:
  • Side Engine (MC05, MC06, LLMI-LLMC) Loadalls

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Cab-Canopy …………………………………………………………………………………1
• 12. Cross References ………………………………………………………………………….1
• 13. Machine Description …………………………………………………………………………..2
• 14. The JCB Loadall ……………………………………………………………………………2
• 15. Intended Use ………………………………………………………………………………..2
• 16. Component Location ……………………………………………………………………..2
• 17. Safety Check List ……………………………………………………………………………….4
• 18. Safety – Yours and Others ………………………………………………………………4
• 19. General Safety ……………………………………………………………………………..4
• 20. Operating Safety …………………………………………………………………………..6
• 21. Maintenance Safety ……………………………………………………………………..10
• 22. Safety Labels …………………………………………………………………………………..15
• 23. Introduction …………………………………………………………………………………15
• 24. Safety Label Identification …………………………………………………………….16
• 25. Identifying Your Machine …………………………………………………………………..19
• 26. Machine Identification Plate ………………………………………………………….19
• 27. Component Identification Plates …………………………………………………….21
• 28. Machine Security ……………………………………………………………………………..24
• 29. Introduction …………………………………………………………………………………24
• 30. JCB Plantguard …………………………………………………………………………..24
• 31. Operation
• 32. Introduction ……………………………………………………………………………………..25
• 33. Before Entering the Cab ……………………………………………………………………26
• 34. Entering and Leaving the Cab ……………………………………………………………27
• 35. Emergency Exit …………………………………………………………………………..28
• 36. Doors and Windows …………………………………………………………………………30
• 37. Opening and Closing the Door ………………………………………………………30
• 38. Opening and Closing the Upper Door Section …………………………………30
• 39. Opening and Closing the Rear Window ………………………………………….31
• 40. Seat Controls …………………………………………………………………………………..32
• 41. Introduction …………………………………………………………………………………32
• 42. Seat Options ……………………………………………………………………………….32
• 43. Suspension Seat (KAB 100 Series – Mechanical) …………………………….33
• 44. Suspension Seat (KAB 100 Series – Air) …………………………………………34
• 45. Suspension Seat (KAB 800 Series – Air) …………………………………………35
• 46. Suspension Seat (Grammer – Air) ………………………………………………….36
• 47. Seat Belt …………………………………………………………………………………………38
• 48. Inertia Reel Seat Belt …………………………………………………………………..38
• 49. Static Seat Belt ……………………………………………………………………………39
• 50. Cab Layout ……………………………………………………………………………………..40
• 51. Operating Levers …………………………………………………………………………41
• 52. Component Key …………………………………………………………………………..42
• 53. Drive Controls, Switches and Instruments ……………………………………………43
• 54. Drive Controls ……………………………………………………………………………..43
• 55. Switches …………………………………………………………………………………….50
• 56. Instrument Panel (SD and SF Engines) ………………………………………….58
• 57. Instrument Panel (SE Engine) ……………………………………………………….64
• 58. Torque Lock (6-Speed Transmission) ……………………………………………..75
• 59. Air Conditioning and Cab Heater Controls ………………………………………76
• 60. Operating Levers ……………………………………………………………………………..77
• 61. Introduction …………………………………………………………………………………77
• 62. Control Layouts …………………………………………………………………………..77
• 63. Boom and Carriage Controls …………………………………………………………78
• 64. Auxiliary Controls ………………………………………………………………………..83
• 65. Chassis Levelling (Sway) Option ……………………………………………………88
• 66. Stabiliser Control Option ……………………………………………………………….90
• 67. Safety Equipment …………………………………………………………………………….92
• 68. Control Locks ……………………………………………………………………………..92
• 69. Load Charts ………………………………………………………………………………..96
• 70. Boom Indicators ………………………………………………………………………….98
• 71. Longitudinal Load Moment Indicator (LLMI) …………………………………….99
• 72. Longitudinal Load Moment Control (LLMC) System ……………………….103
• 73. MC05 Load Control System ………………………………………………………..106
• 74. MC06 Load Control System ……………………………………………………….. 113
• 75. Inclinometer ……………………………………………………………………………… 117
• 76. Beacon ……………………………………………………………………………………. 118
• 77. Fire Extinguisher (if fitted) ………………………………………………………….. 118
• 78. Before Starting the Engine ………………………………………………………………. 119
• 79. Starting the Engine …………………………………………………………………………121
• 80. Preparing the Machine for Travel ……………………………………………………..123
• 81. Introduction ……………………………………………………………………………….123
• 82. Preparing for Road Travel …………………………………………………………..123
• 83. Preparing for Site Travel ……………………………………………………………..125
• 84. Smooth Ride System (SRS) ………………………………………………………..127
• 85. Getting the Machine Moving …………………………………………………………….128
• 86. Operating Practices ……………………………………………………………………128
• 87. Operating Procedure ………………………………………………………………….129
• 88. Stopping and Parking the Machine ……………………………………………………130
• 89. Working with the Machine ……………………………………………………………….132
• 90. Operating Practices and Site Safety …………………………………………….132
• 91. Clothing and Safety Equipment ……………………………………………………132
• 92. Danger Zone …………………………………………………………………………….132
• 93. Working with the Boom ………………………………………………………………133
• 94. Use of Machines on Gradients or Slopes ………………………………………143
• 95. Interlock System ………………………………………………………………………..146
• 96. Operating Environment ……………………………………………………………………147
• 97. Introduction ……………………………………………………………………………….147
• 98. Operating in Low Temperatures …………………………………………………..147
• 99. Operating in High Temperatures ………………………………………………….147
• 100. Tow Hitch Options …………………………………………………………………………..148
• 101. Introduction ……………………………………………………………………………….148
• 102. Connecting the Trailer ………………………………………………………………..149
• 103. Preparing the Trailer for Towing …………………………………………………..154
• 104. Refuelling the Machine ……………………………………………………………………157
• 105. Low Fuel Levels ………………………………………………………………………..157
• 106. Filling the Tank ………………………………………………………………………….157
• 107. Moving a Disabled Machine …………………………………………………………….159
• 108. Recovery Hitch ………………………………………………………………………….159
• 109. Transporting the Machine ………………………………………………………………..160
• 110. Lifting a Machine ……………………………………………………………………………161
• 111. Storage of the Machine …………………………………………………………………..162
• 112. Introduction ……………………………………………………………………………….162
• 113. Storage Area …………………………………………………………………………….162
• 114. Prepare the Machine for Storage …………………………………………………162
• 115. Put the Machine into Storage ………………………………………………………162
• 116. During Storage ………………………………………………………………………….162
• 117. Take the Machine Out of Storage …………………………………………………163
• 118. Routine Maintenance
• 119. Service Requirements …………………………………………………………………….165
• 120. Introduction ……………………………………………………………………………….165
• 121. Owner-Operator Support …………………………………………………………….165
• 122. Service-Maintenance Agreements ……………………………………………….165
• 123. Initial Service and Inspection (100 Hours) ……………………………………..165
• 124. Fit for Purpose Tests for Lifting Equipment …………………………………….166
• 125. Obtaining Replacement Parts ………………………………………………………166
• 126. Health and Safety …………………………………………………………………………..167
• 127. Lubricants …………………………………………………………………………………167
• 128. Battery ……………………………………………………………………………………..169
• 129. Service Schedules ………………………………………………………………………….171
• 130. Introduction ……………………………………………………………………………….171
• 131. How to Use the Service Schedules ………………………………………………171
• 132. Calendar Equivalents …………………………………………………………………171
• 133. Pre-start Cold Checks, Service Points and Fluid Levels ………………….172
• 134. Functional Test and Final Inspection …………………………………………….176
• 135. Fluids, Lubricants and Capacities ……………………………………………………..178
• 136. Coolant Mixtures ……………………………………………………………………….180
• 137. Fuels ………………………………………………………………………………………..181
• 138. Prepare the Machine for Maintenance ………………………………………………184
• 139. Introduction ……………………………………………………………………………….184
• 140. How to Make the Machine Safe (Boom Lowered) …………………………..185
• 141. How to Make the Machine Safe (Boom Lifted) ……………………………….186
• 142. Cleaning the Machine ……………………………………………………………………..189
• 143. Introduction ……………………………………………………………………………….189
• 144. Preparing the Machine for Cleaning ……………………………………………..189
• 145. Cleaning the Machine …………………………………………………………………190
• 146. Fan Reverse (if fitted) …………………………………………………………………192
• 147. Checking for Damage ……………………………………………………………………..193
• 148. Check the Machine Body and Structure ………………………………………..193
• 149. Check the Tyres ………………………………………………………………………..193
• 150. Check the Seat and Seat Belt ……………………………………………………..193
• 151. Check the Hydraulic Hoses and Fittings ……………………………………….193
• 152. Checking the ROPS-FOPS Structure ……………………………………………194
• 153. Greasing ……………………………………………………………………………………….195
• 154. Introduction ……………………………………………………………………………….195
• 155. Preparing the Machine for Greasing …………………………………………….195
• 156. Every 50 Hours ………………………………………………………………………….196
• 157. Every 500 Hours ………………………………………………………………………..202
• 158. Every 1000 Hours ………………………………………………………………………204
• 159. Access Panels ……………………………………………………………………………….205
• 160. Battery Cover ……………………………………………………………………………205
• 161. Engine Cover …………………………………………………………………………….206
• 162. Rear Cover (if fitted) …………………………………………………………………..207
• 163. Undershield ………………………………………………………………………………208
• 164. Cab Heater and Air Conditioning ………………………………………………………209
• 165. Changing the Air Intake Filter ………………………………………………………209
• 166. Boom ……………………………………………………………………………………………210
• 167. Re-phasing of 3-Stage Booms …………………………………………………….210
• 168. Brakes …………………………………………………………………………………………. 211
• 169. Park Brake ……………………………………………………………………………….. 211
• 170. Foot Brake ………………………………………………………………………………..213
• 171. Electrical System ……………………………………………………………………………214
• 172. Battery ……………………………………………………………………………………..214
• 173. Jump Starting the Engine ……………………………………………………………216
• 174. Fuses ……………………………………………………………………………………….217
• 175. Primary Fuses …………………………………………………………………………..231
• 176. Relays ……………………………………………………………………………………..232
• 177. Engine ………………………………………………………………………………………….242
• 178. Oil and Filter ……………………………………………………………………………..242
• 179. Cooling System …………………………………………………………………………244
• 180. Crankcase Ventilation (if fitted) …………………………………………………….246
• 181. Front End Accessory Drive Belt …………………………………………………..247
• 182. Air Filter ……………………………………………………………………………………249
• 183. Fuel System …………………………………………………………………………………..251
• 184. Introduction ……………………………………………………………………………….251
• 185. Water Separator and Engine Fuel Filter ………………………………………..251
• 186. Bleeding the System ………………………………………………………………….257
• 187. Hydraulic System ……………………………………………………………………………259
• 188. Introduction ……………………………………………………………………………….259
• 189. Releasing the Hydraulic Pressure ………………………………………………..260
• 190. Oil and FIlters ……………………………………………………………………………261
• 191. Hose Burst Protection Valves ………………………………………………………266
• 192. Transmission …………………………………………………………………………………268
• 193. Gearbox ……………………………………………………………………………………268
• 194. Front and Rear Axle …………………………………………………………………..271
• 195. Tyres and Wheels …………………………………………………………………………..274
• 196. Tyre Inflation ……………………………………………………………………………..274
• 197. Wheel Nuts ……………………………………………………………………………….275
• 198. Wheel Alignment ……………………………………………………………………………276
• 199. Introduction ……………………………………………………………………………….276
• 200. Manual Steer Mode Selector ……………………………………………………….276
• 201. Electronic Steer Mode Selector ……………………………………………………277
• 202. Wear Pads …………………………………………………………………………………….278
• 203. Boom Wear Pad Clearance …………………………………………………………278
• 204. Windscreen Washer ……………………………………………………………………….280
• 205. Checking the Level …………………………………………………………………….280
• 206. Fire Extinguisher (if fitted) ………………………………………………………………..281
• 207. Checking the Fire Extinguisher ……………………………………………………281
• 208. Optional Attachments
• 209. Introduction ……………………………………………………………………………………283
• 210. Attachments for your Machine ………………………………………………………….284
• 211. Connecting-Disconnecting Hydraulic Hoses ……………………………………….285
• 212. Introduction ……………………………………………………………………………….285
• 213. Connecting the Hydraulic Hoses ………………………………………………….285
• 214. Disconnecting the Hydraulic Hoses ………………………………………………286
• 215. Quick Release Couplings ……………………………………………………………287
• 216. Q-Fit Attachments …………………………………………………………………………..289
• 217. Mechanical Pin Locking Option ……………………………………………………289
• 218. Hydraulic Pin Locking Option ………………………………………………………291
• 219. Extension Jibs, Hooks and Suspended Loads ……………………………………293
• 220. Sideshift Carriage …………………………………………………………………………..294
• 221. Operation ………………………………………………………………………………….294
• 222. Installing the Sideshift Carriage ……………………………………………………295
• 223. Removing the Sideshift Carriage ………………………………………………….296
• 224. Maintenance ……………………………………………………………………………..297
• 225. Work Platforms ………………………………………………………………………………298
• 226. Attachments with Hydraulic Clamping of Loads ………………………………….299
• 227. Specifications
• 228. Static Dimensions …………………………………………………………………………..301
• 229. 531-70, 541-70 ………………………………………………………………………….301
• 230. 533-105 ……………………………………………………………………………………302
• 231. 535-95 ……………………………………………………………………………………..304
• 232. 536-60 ……………………………………………………………………………………..306
• 233. 536-70 ……………………………………………………………………………………..309
• 234. 535-125 HiViz, 535-140 HiViz ……………………………………………………..310
• 235. 540-170 ……………………………………………………………………………………312
• 236. Performance Dimensions ………………………………………………………………..314
• 237. Lift Performance ………………………………………………………………………..314
• 238. Maximum Wading Depth …………………………………………………………….315
• 239. Wind Loads ………………………………………………………………………………315
• 240. Axle Weight Distribution ………………………………………………………………….316
• 241. Machines Without Stabilisers ………………………………………………………316
• 242. Machines With Stabilisers …………………………………………………………..317
• 243. Noise Data …………………………………………………………………………………….318
• 244. Introduction ……………………………………………………………………………….318
• 245. 531-70, 533-105, 535-95, 536-60, 536-70, 541-70 …………………………318
• 246. 535-125 HiViz, 535-140 HiViz ……………………………………………………..318
• 247. 540-140, 540-170 ………………………………………………………………………318
• 248. Vibration Data ………………………………………………………………………………..319
• 249. Introduction ……………………………………………………………………………….319
• 250. 531-70, 533-105, 535-95, 536-60, 536-70, 541-70 …………………………320
• 251. 535-125 HiViz, 535-140 HiViz ……………………………………………………..321
• 252. 540-170 ……………………………………………………………………………………322
• 253. Tyre Sizes and Pressures ………………………………………………………………..323
• 254. Introduction ……………………………………………………………………………….323
• 255. Specifications ……………………………………………………………………………323
• 256. Trailer Towing ………………………………………………………………………………..324
• 257. Towing Limitations ……………………………………………………………………..324
• 258. Load Charts …………………………………………………………………………………..325
• 259. Introduction ……………………………………………………………………………….325
• 260. Warranty Information
• 261. Machine Service Record Sheet ………………………………………………………..327