JCB VM 1500 M, VM 1500 F Operator Manual 9811-9250

Description

• Model List:
  • VM 1500 M, VM 1500 F

• 1. Safety Notices
• 2. Important Information …………………………………………………………………………1
• 3. The Operator Manual …………………………………………………………………….1
• 4. Safety Warnings ……………………………………………………………………………1
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..3
• 7. Machine Model and Serial Number ………………………………………………….3
• 8. Using this Manual ………………………………………………………………………….3
• 9. Units of Measurement ……………………………………………………………………3
• 10. Left Side, Right Side ………………………………………………………………………3
• 11. Cross References ………………………………………………………………………….3
• 12. Machine Description …………………………………………………………………………..4
• 13. The JCB VM 1500 Vibratory Tandem Drum Walk Behind Roller …………..4
• 14. Intended Use ………………………………………………………………………………..6
• 15. Component Locations ……………………………………………………………………8
• 16. Safety Check List ……………………………………………………………………………….9
• 17. Safety – Yours and Others ………………………………………………………………9
• 18. General Safety ……………………………………………………………………………..9
• 19. Operating Safety ………………………………………………………………………… 11
• 20. Maintenance Safety ……………………………………………………………………..14
• 21. Safety Labels …………………………………………………………………………………..18
• 22. Introduction …………………………………………………………………………………18
• 23. Safety Label Identification …………………………………………………………….19
• 24. Part Numbers and Description ………………………………………………………20
• 25. Identifying Your Machine …………………………………………………………………..21
• 26. Machine Identification Plate ………………………………………………………….21
• 27. Component Identification Plates …………………………………………………….21
• 28. Machine Security ……………………………………………………………………………..22
• 29. Construction Equipment Security And Registration Scheme (CESAR) .22
• 30. Operation
• 31. Introduction ……………………………………………………………………………………..23
• 32. Before Use ……………………………………………………………………………………..24
• 33. Control Layout …………………………………………………………………………………25
• 34. Controls ……………………………………………………………………………………..25
• 35. Transmitter (Remote Control Machines Only) ………………………………….28
• 36. Remote Control Operation …………………………………………………………………31
• 37. Transmitter …………………………………………………………………………………32
• 38. Receiver …………………………………………………………………………………….33
• 39. Batteries …………………………………………………………………………………….33
• 40. Before Starting the Engine …………………………………………………………………34
• 41. Starting the Engine …………………………………………………………………………..35
• 42. Manual Control Mode …………………………………………………………………..35
• 43. Remote Control Mode ………………………………………………………………….35
• 44. Getting the Machine Moving ………………………………………………………………37
• 45. Operating Procedure ……………………………………………………………………37
• 46. Stopping and Parking the Machine ……………………………………………………..38
• 47. Manual Control Mode …………………………………………………………………..38
• 48. Remote Control Mode ………………………………………………………………….38
• 49. Working with the Machine …………………………………………………………………39
• 50. Operating Practices and Site Safety ………………………………………………39
• 51. Safety Practices ………………………………………………………………………….39
• 52. Danger Zone ………………………………………………………………………………40
• 53. Use of Machines on Gradients or Slopes ………………………………………..41
• 54. Operation with Vibration ……………………………………………………………….41
• 55. Operating Environment ……………………………………………………………………..42
• 56. Introduction …………………………………………………………………………………42
• 57. Operating in Low Temperatures …………………………………………………….42
• 58. Operating in High Temperatures ……………………………………………………42
• 59. Operating in Dusty or Sandy Areas ………………………………………………..42
• 60. Operating in Coastal Regions ……………………………………………………….42
• 61. Operating on Wet or Soft Ground …………………………………………………..42
• 62. Moving a Disabled Machine ………………………………………………………………43
• 63. Transporting the Machine ………………………………………………………………….44
• 64. Lifting the Machine …………………………………………………………………………..45
• 65. Storage of the Machine …………………………………………………………………….46
• 66. Introduction …………………………………………………………………………………46
• 67. Storage Area ………………………………………………………………………………46
• 68. Prepare the Machine for Storage …………………………………………………..46
• 69. Put the Machine into Storage ………………………………………………………..46
• 70. During Storage ……………………………………………………………………………46
• 71. Take the Machine Out of Storage …………………………………………………..47
• 72. Routine Maintenance
• 73. Service Requirements ………………………………………………………………………49
• 74. Introduction …………………………………………………………………………………49
• 75. Owner-Operator Support ………………………………………………………………49
• 76. Service-Maintenance Agreements …………………………………………………49
• 77. Obtaining Replacement Parts ………………………………………………………..50
• 78. Health and Safety …………………………………………………………………………….51
• 79. Lubricants …………………………………………………………………………………..51
• 80. Battery ……………………………………………………………………………………….53
• 81. Service Schedules ……………………………………………………………………………55
• 82. Calendar Equivalents …………………………………………………………………..55
• 83. How to Use the Service Schedules ………………………………………………..55
• 84. Pre-start Cold Checks, Service Points and Fluid Levels ……………………56
• 85. Functional Test and Final Inspection ………………………………………………58
• 86. Fluids, Lubricants and Capacities ……………………………………………………….60
• 87. Coolant Mixtures …………………………………………………………………………61
• 88. Fuel …………………………………………………………………………………………..62
• 89. Prepare the Machine for Maintenance ………………………………………………..64
• 90. Introduction …………………………………………………………………………………64
• 91. Make the Machine Safe ………………………………………………………………..64
• 92. Cleaning the Machine ……………………………………………………………………….65
• 93. Introduction …………………………………………………………………………………65
• 94. Prepare the Machine ……………………………………………………………………65
• 95. Cleaning the Machine …………………………………………………………………..65
• 96. Check the Machine for Damage …………………………………………………………67
• 97. Check the Machine Body and Structure ………………………………………….67
• 98. Check the Hydraulic Hoses and Fittings …………………………………………67
• 99. Check the Drums …………………………………………………………………………67
• 100. Check the Coolant System ……………………………………………………………67
• 101. Electrical System ……………………………………………………………………………..68
• 102. Battery ……………………………………………………………………………………….68
• 103. Jump Starting the Engine ……………………………………………………………..69
• 104. Fuses and Relays ………………………………………………………………………..70
• 105. Engine ……………………………………………………………………………………………71
• 106. Oil and Filter ……………………………………………………………………………….71
• 107. Cooling System …………………………………………………………………………..73
• 108. Air Filter ……………………………………………………………………………………..74
• 109. Fuel System …………………………………………………………………………………….76
• 110. Introduction …………………………………………………………………………………76
• 111. Low Fuel Levels ………………………………………………………………………….77
• 112. Filling the Tank ……………………………………………………………………………77
• 113. Cleaning the Fuel System …………………………………………………………….78
• 114. Replacing the Fuel Filters ……………………………………………………………..78
• 115. Hydraulic System ……………………………………………………………………………..80
• 116. Introduction …………………………………………………………………………………80
• 117. Releasing the Hydraulic Pressure ………………………………………………….81
• 118. OIl and Filter ……………………………………………………………………………….81
• 119. Vibration System ……………………………………………………………………………..83
• 120. Checking the Oil Level …………………………………………………………………83
• 121. Changing the Oil ………………………………………………………………………….84
• 122. Specifications
• 123. Static Dimensions …………………………………………………………………………….85
• 124. VM 1500 …………………………………………………………………………………….85
• 125. Performance Dimensions ………………………………………………………………….86
• 126. VM 1500 …………………………………………………………………………………….86
• 127. Noise Data ………………………………………………………………………………………87
• 128. Introduction …………………………………………………………………………………87
• 129. VM 1500 …………………………………………………………………………………….87
• 130. Vibration Data ………………………………………………………………………………….88
• 131. Warranty Information
• 132. Machine Service Record Sheet ………………………………………………………….89
• 133. Registration Information ……………………………………………………………………91
• 134. European Community Standards
• 135. EC Declaration of Conformity …………………………………………………………….93
• 136. Introduction …………………………………………………………………………………93
• 137. Explanation of the EC Declaration of Conformity ……………………………..95