JCB VM117 Tier 2, VM117 Tier 4i, VM137 Tier 2, VM137 Tier 4i Operator Manual 9821-7350

Description

• Model List:
  • VM117 Tier 2, VM117 Tier 4i, VM137 Tier 2, VM137 Tier 4i

• 1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
• 7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
• 8. Cross References ………………………………………………………………………………………………………………… 2
• 9. Safety
• 10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
• 11. Safety Warnings …………………………………………………………………………………………………………………… 3
• 12. General Safety …………………………………………………………………………………………………………………….. 4
• 13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
• 14. About the Product
• 15. Introduction
• 16. General ……………………………………………………………………………………………………………………………….. 7
• 17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
• 18. Product Compliance ……………………………………………………………………………………………………………… 7
• 19. Description
• 20. General ……………………………………………………………………………………………………………………………….. 8
• 21. Intended Use ……………………………………………………………………………………………………………………….. 8
• 22. Danger Zone ……………………………………………………………………………………………………………………….. 9
• 23. Main Component Locations …………………………………………………………………………………………………. 10
• 24. Product and Component Identification
• 25. Machine …………………………………………………………………………………………………………………………….. 11
• 26. Engine ………………………………………………………………………………………………………………………………. 11
• 27. Operator Protective Structure ………………………………………………………………………………………………. 12
• 28. Safety Labels
• 29. General ……………………………………………………………………………………………………………………………… 14
• 30. Safety Label Identification ……………………………………………………………………………………………………. 15
• 31. Operator Station
• 32. Component Locations …………………………………………………………………………………………………………. 17
• 33. Console Switches
• 34. General ……………………………………………………………………………………………………………………………… 19
• 35. Road Lights ……………………………………………………………………………………………………………………….. 19
• 36. Direction Indicators …………………………………………………………………………………………………………….. 19
• 37. Hazard Warning Lights ……………………………………………………………………………………………………….. 19
• 38. Work Lights ……………………………………………………………………………………………………………………….. 20
• 39. Horn …………………………………………………………………………………………………………………………………. 20
• 40. Beacon ……………………………………………………………………………………………………………………………… 20
• 41. Automatic Vibration …………………………………………………………………………………………………………….. 20
• 42. Vibration Amplitude …………………………………………………………………………………………………………….. 20
• 43. Interior Switches
• 44. Ignition Switch ……………………………………………………………………………………………………………………. 21
• 45. Cab Interior Light ……………………………………………………………………………………………………………….. 21
• 46. Front Window Washer-Wiper ……………………………………………………………………………………………….. 22
• 47. Rear Window Washer-Wiper ………………………………………………………………………………………………… 22
• 48. Engine Stop Switch ……………………………………………………………………………………………………………. 22
• 49. Operation
• 50. Introduction
• 51. General ……………………………………………………………………………………………………………………………… 23
• 52. Operating Safety
• 53. General ……………………………………………………………………………………………………………………………… 24
• 54. Worksite Safety ………………………………………………………………………………………………………………….. 26
• 55. Risk Assessment ……………………………………………………………………………………………………………….. 27
• 56. Walk-Around Inspection
• 57. General ……………………………………………………………………………………………………………………………… 29
• 58. Entering and Leaving the Operator Station
• 59. General ……………………………………………………………………………………………………………………………… 30
• 60. Emergency Exit ………………………………………………………………………………………………………………….. 31
• 61. Doors
• 62. Operator Door ……………………………………………………………………………………………………………………. 32
• 63. Windows
• 64. Side Window ……………………………………………………………………………………………………………………… 33
• 65. Before Starting the Engine
• 66. General ……………………………………………………………………………………………………………………………… 34
• 67. Operator Seat
• 68. General ……………………………………………………………………………………………………………………………… 35
• 69. Suspension Seat ………………………………………………………………………………………………………………… 35
• 70. Seat Belt
• 71. General ……………………………………………………………………………………………………………………………… 38
• 72. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 38
• 73. Static Seat Belt ………………………………………………………………………………………………………………….. 39
• 74. Mirrors
• 75. General ……………………………………………………………………………………………………………………………… 42
• 76. Starting the Engine
• 77. General ……………………………………………………………………………………………………………………………… 45
• 78. Immobiliser ………………………………………………………………………………………………………………………… 47
• 79. Stopping and Parking
• 80. General ……………………………………………………………………………………………………………………………… 51
• 81. Locks
• 82. Articulation Lock …………………………………………………………………………………………………………………. 52
• 83. Drive Controls
• 84. Steering Wheel ………………………………………………………………………………………………………………….. 54
• 85. Steering Column ………………………………………………………………………………………………………………… 54
• 86. Hand Throttle Control …………………………………………………………………………………………………………. 54
• 87. Travel Speed Selector ………………………………………………………………………………………………………… 55
• 88. Drive Lever ………………………………………………………………………………………………………………………… 56
• 89. Instruments
• 90. Instrument Panel ………………………………………………………………………………………………………………… 58
• 91. Getting the Machine Moving
• 92. General ……………………………………………………………………………………………………………………………… 68
• 93. Working with the Drum
• 94. Working without Vibration ……………………………………………………………………………………………………. 69
• 95. Working with Vibration ………………………………………………………………………………………………………… 69
• 96. Padfoot Shells ……………………………………………………………………………………………………………………. 70
• 97. Levelling Equipment ……………………………………………………………………………………………………………. 72
• 98. Slopes
• 99. General ……………………………………………………………………………………………………………………………… 73
• 100. Heating, Ventilating and Air-Conditioning (HVAC)
• 101. General ……………………………………………………………………………………………………………………………… 74
• 102. Air-Conditioning Controls …………………………………………………………………………………………………….. 74
• 103. Power Sockets
• 104. Auxiliary Power Socket ……………………………………………………………………………………………………….. 76
• 105. Battery Isolator
• 106. General ……………………………………………………………………………………………………………………………… 77
• 107. Fire Extinguisher
• 108. General ……………………………………………………………………………………………………………………………… 78
• 109. Moving a Disabled Product
• 110. General ……………………………………………………………………………………………………………………………… 79
• 111. Jump-Starting the Engine ……………………………………………………………………………………………………. 79
• 112. Retrieval ……………………………………………………………………………………………………………………………. 80
• 113. Lifting the Product
• 114. General ……………………………………………………………………………………………………………………………… 82
• 115. Transporting the Product
• 116. General ……………………………………………………………………………………………………………………………… 84
• 117. Loading the Product onto the Transporting Vehicle-Trailer ……………………………………………………….. 84
• 118. Operating Environment
• 119. General ……………………………………………………………………………………………………………………………… 87
• 120. Operating in Low Temperatures …………………………………………………………………………………………… 87
• 121. Operating in High Temperatures …………………………………………………………………………………………… 87
• 122. Cab Filters …………………………………………………………………………………………………………………………. 88
• 123. Refuelling
• 124. General ……………………………………………………………………………………………………………………………… 89
• 125. Low Fuel Levels …………………………………………………………………………………………………………………. 89
• 126. Filling the Tank …………………………………………………………………………………………………………………… 89
• 127. Attachments
• 128. Working with Attachments
• 129. Introduction ………………………………………………………………………………………………………………………… 91
• 130. Attachments for your Product ………………………………………………………………………………………………. 91
• 131. Preservation and Storage
• 132. Cleaning
• 133. General ……………………………………………………………………………………………………………………………… 93
• 134. Preparation ………………………………………………………………………………………………………………………… 93
• 135. Checking For Damage
• 136. General ……………………………………………………………………………………………………………………………… 95
• 137. Storage
• 138. General ……………………………………………………………………………………………………………………………… 96
• 139. Put into Storage …………………………………………………………………………………………………………………. 96
• 140. During Storage …………………………………………………………………………………………………………………… 97
• 141. Take out of Storage ……………………………………………………………………………………………………………. 97
• 142. Security
• 143. General ……………………………………………………………………………………………………………………………… 98
• 144. Construction Equipment Security and Registration Scheme (CESAR) ………………………………………. 98
• 145. LiveLink …………………………………………………………………………………………………………………………….. 98
• 146. Maintenance
• 147. Introduction
• 148. General ……………………………………………………………………………………………………………………………… 99
• 149. Owner-Operator Support ……………………………………………………………………………………………………… 99
• 150. Service-Maintenance Agreements ………………………………………………………………………………………… 99
• 151. Initial Service and Inspection ……………………………………………………………………………………………… 100
• 152. Obtaining Spare Parts ………………………………………………………………………………………………………. 100
• 153. Maintenance Safety
• 154. General ……………………………………………………………………………………………………………………………. 101
• 155. Fluids and Lubricants ……………………………………………………………………………………………………….. 102
• 156. Maintenance Schedules
• 157. General ……………………………………………………………………………………………………………………………. 106
• 158. How to Use the Maintenance Schedules …………………………………………………………………………….. 106
• 159. Maintenance Intervals ……………………………………………………………………………………………………….. 106
• 160. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 106
• 161. Functional Tests and Final Inspection …………………………………………………………………………………. 109
• 162. Maintenance Positions
• 163. General ……………………………………………………………………………………………………………………………. 111
• 164. Service Points
• 165. General ……………………………………………………………………………………………………………………………. 112
• 166. Access Apertures
• 167. Engine Compartment Cover ………………………………………………………………………………………………. 116
• 168. Cab-Canopy …………………………………………………………………………………………………………………….. 116
• 169. Tools
• 170. General ……………………………………………………………………………………………………………………………. 118
• 171. Attachments
• 172. General …………………………………………………………………………………………………………………………… 119
• 173. Body and Framework
• 174. General …………………………………………………………………………………………………………………………… 120
• 175. Operator Station
• 176. General …………………………………………………………………………………………………………………………… 121
• 177. Operator Protective Structure …………………………………………………………………………………………….. 121
• 178. Seat ………………………………………………………………………………………………………………………………… 121
• 179. Seat Belt …………………………………………………………………………………………………………………………. 121
• 180. Controls …………………………………………………………………………………………………………………………… 122
• 181. Engine
• 182. General …………………………………………………………………………………………………………………………… 123
• 183. Oil …………………………………………………………………………………………………………………………………… 123
• 184. Drive Belt ………………………………………………………………………………………………………………………… 124
• 185. Exhaust …………………………………………………………………………………………………………………………… 124
• 186. Air Filter
• 187. General …………………………………………………………………………………………………………………………… 125
• 188. Fuel System
• 189. General …………………………………………………………………………………………………………………………… 126
• 190. Tank ……………………………………………………………………………………………………………………………….. 127
• 191. Pre-Filter Element …………………………………………………………………………………………………………….. 128
• 192. Fuel Filter ………………………………………………………………………………………………………………………… 130
• 193. Lubricity Filter ………………………………………………………………………………………………………………….. 131
• 194. Water Separator ………………………………………………………………………………………………………………. 132
• 195. Cooling System
• 196. General …………………………………………………………………………………………………………………………… 133
• 197. Coolant ……………………………………………………………………………………………………………………………. 133
• 198. Cooling Pack …………………………………………………………………………………………………………………… 133
• 199. Brakes
• 200. Park Brake ………………………………………………………………………………………………………………………. 135
• 201. Service Brake ………………………………………………………………………………………………………………….. 135
• 202. Wheels
• 203. General …………………………………………………………………………………………………………………………… 136
• 204. Tyres
• 205. General …………………………………………………………………………………………………………………………… 138
• 206. Drum
• 207. Scraper …………………………………………………………………………………………………………………………… 140
• 208. Hydraulic System
• 209. General …………………………………………………………………………………………………………………………… 142
• 210. Services ………………………………………………………………………………………………………………………….. 143
• 211. Oil …………………………………………………………………………………………………………………………………… 143
• 212. Electrical System
• 213. General …………………………………………………………………………………………………………………………… 144
• 214. Battery …………………………………………………………………………………………………………………………….. 144
• 215. Battery Isolator ………………………………………………………………………………………………………………… 145
• 216. Fuses ……………………………………………………………………………………………………………………………… 146
• 217. Relays …………………………………………………………………………………………………………………………….. 147
• 218. Window Washer ……………………………………………………………………………………………………………….. 148
• 219. Miscellaneous
• 220. Fire Extinguisher ………………………………………………………………………………………………………………. 149
• 221. Technical Data
• 222. Static Dimensions
• 223. Dimensions ………………………………………………………………………………………………………………………. 151
• 224. Weights …………………………………………………………………………………………………………………………… 152
• 225. Performance Dimensions
• 226. Driving Performance …………………………………………………………………………………………………………. 154
• 227. Noise Emissions
• 228. General ……………………………………………………………………………………………………………………………. 157
• 229. Noise Data ………………………………………………………………………………………………………………………. 157
• 230. Vibration Emissions
• 231. General ……………………………………………………………………………………………………………………………. 158
• 232. Vibration Data ………………………………………………………………………………………………………………….. 158
• 233. Fluids, Lubricants and Capacities
• 234. General ……………………………………………………………………………………………………………………………. 160
• 235. Fuel ………………………………………………………………………………………………………………………………… 161
• 236. Coolant ……………………………………………………………………………………………………………………………. 166
• 237. Torque Values
• 238. General ……………………………………………………………………………………………………………………………. 167
• 239. Electrical System
• 240. General ……………………………………………………………………………………………………………………………. 168
• 241. Bulb Specifications ……………………………………………………………………………………………………………. 168
• 242. Fuses ………………………………………………………………………………………………………………………………. 168
• 243. Relays …………………………………………………………………………………………………………………………….. 173
• 244. Engine
• 245. Engine Emissions …………………………………………………………………………………………………………….. 175
• 246. Wheels and Tyres
• 247. General ……………………………………………………………………………………………………………………………. 176
• 248. Tyre Sizes and Pressures …………………………………………………………………………………………………. 176
• 249. Declaration of Conformity
• 250. General ……………………………………………………………………………………………………………………………. 178
• 251. Data ………………………………………………………………………………………………………………………………… 179
• 252. Warranty Information
• 253. Service Record Sheet ……………………………………………………………………………………………………….. 181
• 254. Acronyms Glossary
• 255. CECE Committee for European Construction Equipment
• 256. CESAR Construction Equipment Security and Registration
• 257. DEF Diesel Exhaust Fluid
• 258. ECM Engine Control Module
• 259. ECU Electronic Control Unit
• 260. FOPS Falling Object Protective Structure
• 261. HVAC Heating Ventilation Air Conditioning
• 262. LCD Liquid Crystal Display
• 263. LED Light Emitting Diode
• 264. PIN Product Identification Number
• 265. PPE Personal Protective Equipment
• 266. RMS Root Mean Square
• 267. ROPS Roll-Over Protective Structure