JCB VMD70, VMD100 Vibromax Operator Manual 9811-9650

Description

• Model List:
  • VMD70, VMD100 Vibromax

• 1. Safety Notices
• 2. Important Information …………………………………………………………………………1
• 3. The Operator Manual …………………………………………………………………….1
• 4. Safety Warnings ……………………………………………………………………………1
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..3
• 7. Machine Model and Serial Number ………………………………………………….3
• 8. Using this Manual ………………………………………………………………………….3
• 9. Left Side, Right Side ………………………………………………………………………3
• 10. Cross References ………………………………………………………………………….3
• 11. Machine Description …………………………………………………………………………..4
• 12. The JCB Vibromax Vibratory Tandem Drum Roller …………………………….4
• 13. Intended Use ………………………………………………………………………………..4
• 14. Component Locations ……………………………………………………………………6
• 15. Safety Check List ……………………………………………………………………………….8
• 16. Safety – Yours and Others ………………………………………………………………8
• 17. General Safety ……………………………………………………………………………..8
• 18. Operating Safety …………………………………………………………………………10
• 19. Maintenance Safety ……………………………………………………………………..13
• 20. Safety Labels …………………………………………………………………………………..17
• 21. Introduction …………………………………………………………………………………17
• 22. Safety Label Identification …………………………………………………………….18
• 23. Identifying Your Machine …………………………………………………………………..20
• 24. Machine Identification Plate ………………………………………………………….20
• 25. Component Identification Plates …………………………………………………….20
• 26. Machine Security ……………………………………………………………………………..21
• 27. Construction Equipment Security And Registration Scheme (CESAR) .21
• 28. Operation
• 29. Introduction ……………………………………………………………………………………..23
• 30. Before Use ……………………………………………………………………………………..24
• 31. Drive Controls ………………………………………………………………………………….25
• 32. Drive Controls ……………………………………………………………………………..25
• 33. Before Starting the Engine …………………………………………………………………28
• 34. Starting the Engine …………………………………………………………………………..29
• 35. Recoil Start – HATZ Engine …………………………………………………………..29
• 36. Electric start – HATZ Engine ………………………………………………………….29
• 37. Getting the Machine Moving ………………………………………………………………31
• 38. Operating Procedure ……………………………………………………………………31
• 39. Stopping and Parking the Machine ……………………………………………………..32
• 40. Working With the Machine …………………………………………………………………34
• 41. Operating Practices and Site Safety ………………………………………………34
• 42. Clothing and Safety Equipment ……………………………………………………..34
• 43. Danger Zone ………………………………………………………………………………34
• 44. Safety Practices ………………………………………………………………………….34
• 45. Use of Machines on Gradients or Slopes ………………………………………..36
• 46. Operation Without Vibration ………………………………………………………….37
• 47. Operation With Vibration ………………………………………………………………37
• 48. Operating the Sprinklers ……………………………………………………………….38
• 49. Operating Environment ……………………………………………………………………..39
• 50. Operating in Low Temperatures …………………………………………………….39
• 51. Operating in High Temperatures ……………………………………………………39
• 52. Operating in Dusty or Sandy Areas ………………………………………………..39
• 53. Operating in Coastal Regions ……………………………………………………….39
• 54. Operating on Wet or Soft Ground …………………………………………………..39
• 55. Refuelling the Machine ……………………………………………………………………..40
• 56. Low Fuel Levels ………………………………………………………………………….40
• 57. Filling the Tank ……………………………………………………………………………40
• 58. Moving a Disabled Machine ………………………………………………………………42
• 59. Retrieval …………………………………………………………………………………….42
• 60. Transporting the Machine ………………………………………………………………….43
• 61. Lifting the Machine …………………………………………………………………………..44
• 62. Storage of the Machine …………………………………………………………………….46
• 63. Introduction …………………………………………………………………………………46
• 64. Storage Area ………………………………………………………………………………46
• 65. Prepare the Machine for Storage …………………………………………………..46
• 66. Put the Machine into Storage ………………………………………………………..46
• 67. During Storage ……………………………………………………………………………46
• 68. Take the Machine Out of Storage …………………………………………………..47
• 69. Routine Maintenance
• 70. Service Requirements ………………………………………………………………………49
• 71. Introduction …………………………………………………………………………………49
• 72. Owner-Operator Support ………………………………………………………………49
• 73. Service-Maintenance Agreements …………………………………………………49
• 74. Initial Service and Inspection (250 Hours) ……………………………………….50
• 75. Obtaining Replacement Parts ………………………………………………………..50
• 76. Health and Safety …………………………………………………………………………….51
• 77. Lubricants …………………………………………………………………………………..51
• 78. Battery ……………………………………………………………………………………….53
• 79. Service Schedules ……………………………………………………………………………55
• 80. Introduction …………………………………………………………………………………55
• 81. How to Use the Service Schedules ………………………………………………..55
• 82. Calendar Equivalents …………………………………………………………………..55
• 83. Pre-start Cold Checks, Service Points and Fluid Levels ……………………56
• 84. Functional Test and Final Inspection ………………………………………………58
• 85. Fluids, Lubricants and Capacities ……………………………………………………….59
• 86. Fuel …………………………………………………………………………………………..60
• 87. Prepare the Machine for Maintenance ………………………………………………..61
• 88. Introduction …………………………………………………………………………………61
• 89. How to Make the Machine Safe …………………………………………………….61
• 90. Cleaning the Machine ……………………………………………………………………….62
• 91. Introduction …………………………………………………………………………………62
• 92. Preparing the Machine for Cleaning ……………………………………………….62
• 93. Cleaning the Machine …………………………………………………………………..62
• 94. Checking for Damage ……………………………………………………………………….63
• 95. Check the Machine Body and Structure ………………………………………….63
• 96. Check the Hydraulic Hoses and Fittings …………………………………………63
• 97. Check the Drums …………………………………………………………………………63
• 98. Check the Controls ………………………………………………………………………63
• 99. Access Panels …………………………………………………………………………………64
• 100. Rear Access Panel ………………………………………………………………………64
• 101. Electrical System ……………………………………………………………………………..65
• 102. Battery ……………………………………………………………………………………….65
• 103. Engine ……………………………………………………………………………………………66
• 104. Oil and Filter ……………………………………………………………………………….66
• 105. Air Filter ……………………………………………………………………………………..69
• 106. Valve Clearances (HATZ Engines) …………………………………………………70
• 107. Fuel System …………………………………………………………………………………….72
• 108. Introduction …………………………………………………………………………………72
• 109. Draining the Fuel Tank …………………………………………………………………73
• 110. Water Separator and Engine Fuel Filter (HATZ Engine) ……………………73
• 111. Bleeding the Fuel System …………………………………………………………….75
• 112. Hydraulic System ……………………………………………………………………………..76
• 113. Introduction …………………………………………………………………………………76
• 114. Releasing the Hydraulic Pressure ………………………………………………….77
• 115. Oil and Filter ……………………………………………………………………………….77
• 116. Sprinkler System ……………………………………………………………………………..80
• 117. Checking the Sprinkler Water Level ……………………………………………….80
• 118. Draining the Sprinkler System ……………………………………………………….80
• 119. Cleaning the Sprinkler System ………………………………………………………81
• 120. Drum ………………………………………………………………………………………………82
• 121. Smooth Drum Scraper ………………………………………………………………….82
• 122. Specifications
• 123. Static Dimensions …………………………………………………………………………….87
• 124. Performance Dimensions ………………………………………………………………….88
• 125. Noise Data ………………………………………………………………………………………90
• 126. Introduction …………………………………………………………………………………90
• 127. All Machines ……………………………………………………………………………….90
• 128. Vibration Data ………………………………………………………………………………….91
• 129. Warranty Information
• 130. Machine Service Record Sheet ………………………………………………………….93
• 131. Registration Information ……………………………………………………………………95
• 132. European Community Standards
• 133. EC Declaration of Conformity …………………………………………………………….97
• 134. Introduction …………………………………………………………………………………97
• 135. Explanation of the EC Declaration of Conformity ……………………………..99