JCB VMT330 Operator Manual 9821-7500

Description

• Model List:
  • VMT330

• 1. Important Information ……………………………………………………………………….. vi
• 2. The Operator Manual …………………………………………………………………… vi
• 3. Safety Warnings ………………………………………………………………………….. vi
• 4. Introduction
• 5. About This Manual ……………………………………………………………………………..1
• 6. Machine Model and Serial Number ………………………………………………….1
• 7. Using this Manual ………………………………………………………………………….1
• 8. Left Side, Right Side ………………………………………………………………………1
• 9. Cross References ………………………………………………………………………….1
• 10. Machine Description …………………………………………………………………………..2
• 11. The JCB Vibromax Vibratory Tandem Drum Roller …………………………….2
• 12. Intended Use ………………………………………………………………………………..2
• 13. Component Location ……………………………………………………………………..4
• 14. Safety Check List ……………………………………………………………………………….6
• 15. Safety – Yours and Others ………………………………………………………………6
• 16. General Safety ……………………………………………………………………………..6
• 17. Operating Safety …………………………………………………………………………..8
• 18. Maintenance Safety …………………………………………………………………….. 11
• 19. Safety Labels …………………………………………………………………………………..16
• 20. Introduction …………………………………………………………………………………16
• 21. Safety Label Identification …………………………………………………………….17
• 22. Part Numbers and Description ………………………………………………………18
• 23. Identifying Your Machine …………………………………………………………………..20
• 24. Machine Identification Plate ………………………………………………………….20
• 25. Typical Product Identification Number (PIN) ………………………………….20
• 26. Component Identification Plates …………………………………………………….21
• 27. Engine Identification Number ………………………………………………………22
• 28. Operation
• 29. Introduction ……………………………………………………………………………………..23
• 30. Before Mounting the Machine …………………………………………………………….24
• 31. Mounting and Dismounting the Machine ……………………………………………..25
• 32. Emergency Exit …………………………………………………………………………..26
• 33. Seat Controls …………………………………………………………………………………..27
• 34. Introduction …………………………………………………………………………………27
• 35. Seat …………………………………………………………………………………………..27
• 36. Seat Belt …………………………………………………………………………………………28
• 37. Static Seat Belt ……………………………………………………………………………28
• 38. Fasten the Seat Belt ………………………………………………………………….28
• 39. Release the Seat Belt ………………………………………………………………..28
• 40. Adjusting the Seat Belt ………………………………………………………………28
• 41. Control Layout …………………………………………………………………………………29
• 42. Drive Controls, Switches and Instruments ……………………………………………30
• 43. Drive Controls ……………………………………………………………………………..30
• 44. Steering Wheel …………………………………………………………………………30
• 45. Vibration Push Button ………………………………………………………………..30
• 46. Drive Lever ………………………………………………………………………………30
• 47. Throttle Control Lever ………………………………………………………………..31
• 48. Switches …………………………………………………………………………………….32
• 49. Starter Switch ……………………………………………………………………………34
• 50. Stopping the Machine ………………………………………………………………..35
• 51. Instrument Panel …………………………………………………………………………35
• 52. Combined Indicator Lights, Hourmeter and Fuel Gauge …………………35
• 53. Before Starting the Engine …………………………………………………………………38
• 54. Starting the Engine …………………………………………………………………………..39
• 55. Getting the Machine Moving ………………………………………………………………40
• 56. Operating Procedure ……………………………………………………………………40
• 57. Road Travel ………………………………………………………………………………..40
• 58. Introduction ………………………………………………………………………………40
• 59. Preparing for Road Travel …………………………………………………………..40
• 60. Stopping and Parking the Machine ……………………………………………………..41
• 61. Emergency Stopping of the Engine ………………………………………………..42
• 62. Working With the Machine …………………………………………………………………43
• 63. Operating Practices and Site Safety ………………………………………………43
• 64. Safety Practices ………………………………………………………………………….43
• 65. Danger Zone ………………………………………………………………………………44
• 66. Use of Machines on Gradients or Slopes ………………………………………..44
• 67. Definition of Gradeability …………………………………………………………….44
• 68. Operation Without Vibration ………………………………………………………….45
• 69. Operation With Vibration ………………………………………………………………46
• 70. Operating the Sprinklers ……………………………………………………………….47
• 71. Adjustment of the Front and Rear Chassis Offset …………………………….47
• 72. Operating Environment ……………………………………………………………………..48
• 73. Operating in Low Temperatures …………………………………………………….48
• 74. Operating in High Temperatures ……………………………………………………48
• 75. Operating in Dusty or Sandy Areas ………………………………………………..48
• 76. Operating in Coastal Regions ……………………………………………………….48
• 77. Operating on Wet or Soft Ground …………………………………………………..48
• 78. Moving a Disabled Machine ………………………………………………………………49
• 79. Retrieval …………………………………………………………………………………….49
• 80. Manual Mechanical Brake Deactivation ………………………………………..50
• 81. Transporting the Machine ………………………………………………………………….51
• 82. Articulation Lock ………………………………………………………………………….52
• 83. Transport Position ……………………………………………………………………..52
• 84. Drive Position ……………………………………………………………………………52
• 85. Lifting the Machine …………………………………………………………………………..53
• 86. Storage of the Machine …………………………………………………………………….55
• 87. Introduction …………………………………………………………………………………55
• 88. Storage Area ………………………………………………………………………………55
• 89. Prepare the Machine for Storage …………………………………………………..55
• 90. Put the Machine into Storage ………………………………………………………..55
• 91. During Storage ……………………………………………………………………………55
• 92. Take the Machine Out of Storage …………………………………………………..56
• 93. Routine Maintenance
• 94. Service Requirements ………………………………………………………………………57
• 95. Introduction …………………………………………………………………………………57
• 96. Owner/Operator Support ………………………………………………………………57
• 97. Service/Maintenance Agreements …………………………………………………57
• 98. Initial Service and Inspection …………………………………………………………57
• 99. Obtaining Replacement Parts ………………………………………………………..58
• 100. Health and Safety …………………………………………………………………………….59
• 101. Lubricants …………………………………………………………………………………..59
• 102. Introduction ………………………………………………………………………………59
• 103. Hygiene ……………………………………………………………………………………59
• 104. Storage ……………………………………………………………………………………59
• 105. Waste Disposal …………………………………………………………………………59
• 106. Handling …………………………………………………………………………………..59
• 107. First Aid – Oil …………………………………………………………………………….60
• 108. Spillage ……………………………………………………………………………………60
• 109. Fires ………………………………………………………………………………………..60
• 110. Battery ……………………………………………………………………………………….61
• 111. Warning Symbols ………………………………………………………………………62
• 112. First Aid – Electrolyte ………………………………………………………………….62
• 113. Service Schedules ……………………………………………………………………………63
• 114. Introduction …………………………………………………………………………………63
• 115. Calendar Equivalents …………………………………………………………………..63
• 116. How to Use the Service Schedules ………………………………………………..63
• 117. Pre-start Cold Checks, Service Points and Fluid Levels ……………………64
• 118. Functional Test and Final Inspection ………………………………………………66
• 119. Fluids, Lubricants and Capacities ……………………………………………………….68
• 120. Coolant Mixtures …………………………………………………………………………68
• 121. Fuel …………………………………………………………………………………………..69
• 122. Recommended Fuel Specification ……………………………………………….69
• 123. Sulphur Content ………………………………………………………………………..69
• 124. Aviation Kerosene Fuels …………………………………………………………….69
• 125. Low Temperature Fuels ……………………………………………………………..69
• 126. Fatty Acid Methyl Ester Fuels as a Replacement for diesel Fuels …….69
• 127. Biodiesel Fuel …………………………………………………………………………..69
• 128. Tools ………………………………………………………………………………………………70
• 129. Toolbox ………………………………………………………………………………………70
• 130. Carrying Tools onto the Machine ……………………………………………………70
• 131. Prepare the Machine for Maintenance ………………………………………………..71
• 132. Introduction …………………………………………………………………………………71
• 133. Make the Machine Safe ………………………………………………………………..71
• 134. Cleaning the Machine ……………………………………………………………………….72
• 135. Introduction …………………………………………………………………………………72
• 136. Detergents ……………………………………………………………………………….72
• 137. Pressure Washing and Steam Cleaning ……………………………………….72
• 138. Prepare the Machine ……………………………………………………………………73
• 139. Cleaning the Machine …………………………………………………………………..73
• 140. Radiator …………………………………………………………………………………..73
• 141. Engine ……………………………………………………………………………………..73
• 142. Check the Machine for Damage …………………………………………………………74
• 143. Check the Machine Body and Structure ………………………………………….74
• 144. Check the Hydraulic Hoses and Fittings …………………………………………74
• 145. Check the Seat and Seat Belt ……………………………………………………….74
• 146. Check the Drums …………………………………………………………………………74
• 147. Check the Coolant System ……………………………………………………………74
• 148. Checking the Canopy Structure ……………………………………………………..75
• 149. Access Panels …………………………………………………………………………………76
• 150. Battery and Battery Isolator Access ……………………………………………….76
• 151. Engine Cover ………………………………………………………………………………76
• 152. Opening and Closing …………………………………………………………………76
• 153. Operator Stand Left Hand Access Panel …………………………………………77
• 154. Operator Stand Right Hand Access Panel ………………………………………77
• 155. Brakes ……………………………………………………………………………………………78
• 156. Electrical System ……………………………………………………………………………..79
• 157. Battery ……………………………………………………………………………………….79
• 158. Battery Disconnection/Connection ……………………………………………….79
• 159. Terminal Cleaning ……………………………………………………………………..79
• 160. Jump Starting the Engine ……………………………………………………………..80
• 161. Fuses and Relays ………………………………………………………………………..81
• 162. Primary Fuses …………………………………………………………………………..81
• 163. Secondary Fuses and Relays ……………………………………………………..81
• 164. Engine ……………………………………………………………………………………………83
• 165. Oil and Filter ……………………………………………………………………………….83
• 166. Checking the Oil Level ……………………………………………………………….83
• 167. Changing the Oil and Filter …………………………………………………………84
• 168. Cooling System …………………………………………………………………………..85
• 169. Checking the Coolant Level ………………………………………………………..85
• 170. Changing the Coolant ………………………………………………………………..86
• 171. Drive Belt ……………………………………………………………………………………88
• 172. Adjust the Drive Belt ………………………………………………………………….88
• 173. Engine Air Filter …………………………………………………………………………..89
• 174. Cleaning the Air Filter Dust Valve ………………………………………………..89
• 175. Changing the Elements ……………………………………………………………..89
• 176. Fuel System …………………………………………………………………………………….90
• 177. Introduction …………………………………………………………………………………90
• 178. Low Fuel Levels ………………………………………………………………………….90
• 179. Engine Fuel Filter ………………………………………………………………………..91
• 180. Introduction ………………………………………………………………………………91
• 181. Draining the Water Separator and Engine Fuel Filter ……………………..92
• 182. Bleeding the System ……………………………………………………………………93
• 183. Filling the Tank ……………………………………………………………………………94
• 184. Draining the Fuel Tank …………………………………………………………………94
• 185. Changing the Engine Fuel Filter Element ………………………………………..95
• 186. Hydraulic System ……………………………………………………………………………..96
• 187. Introduction …………………………………………………………………………………96
• 188. Releasing the Hydraulic Pressure ………………………………………………….97
• 189. Oil and Filter ……………………………………………………………………………….97
• 190. Checking the Hydraulic Fluid Level ……………………………………………..97
• 191. Changing the Hydraulic Fluid and Filter Element …………………………..98
• 192. Sprinkler System ……………………………………………………………………………100
• 193. Checking the Sprinkler Water Level ……………………………………………..100
• 194. Draining the Sprinkler System ……………………………………………………..100
• 195. Replace/Clean the Water Filter Elements ……………………………………..102
• 196. Cleaning the Sprinkler System …………………………………………………….103
• 197. Drum …………………………………………………………………………………………….104
• 198. Smooth Drum Scraper ………………………………………………………………..104
• 199. Rubber Buffers ………………………………………………………………………….104
• 200. Vibration System ……………………………………………………………………………106
• 201. Grease (Grease Lubricated Shaft Machines Only) …………………………106
• 202. Changing the Vibration Shaft Grease …………………………………………106
• 203. Specifications
• 204. Static Dimensions …………………………………………………………………………..107
• 205. Performance Dimensions ………………………………………………………………..108
• 206. Operating Weights ………………………………………………………………………….109
• 207. Vibration Data ……………………………………………………………………………….. 110