JCB VMT380, VMT430 Operator Manual 9821-2300

Description

• Model List:
  • VMT380, VMT430

• 1. Safety Notices
• 2. Important Information …………………………………………………………………………1
• 3. The Operator Manual …………………………………………………………………….1
• 4. Safety Warnings ……………………………………………………………………………1
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..3
• 7. Machine Model and Serial Number ………………………………………………….3
• 8. Using this Manual ………………………………………………………………………….3
• 9. Left Side, Right Side ………………………………………………………………………3
• 10. Cross References ………………………………………………………………………….3
• 11. Machine Description …………………………………………………………………………..4
• 12. The JCB Vibromax Vibratory Tandem Drum Roller …………………………….4
• 13. Intended Use ………………………………………………………………………………..4
• 14. Component Location ……………………………………………………………………..6
• 15. Safety Check List ……………………………………………………………………………….8
• 16. Safety – Yours and Others ………………………………………………………………8
• 17. General Safety ……………………………………………………………………………..8
• 18. Operating Safety …………………………………………………………………………10
• 19. Maintenance Safety ……………………………………………………………………..13
• 20. Safety Labels …………………………………………………………………………………..18
• 21. Introduction …………………………………………………………………………………18
• 22. Safety Label Identification …………………………………………………………….19
• 23. Part Numbers and Description ………………………………………………………20
• 24. Identifying Your Machine …………………………………………………………………..22
• 25. Machine Identification Plate ………………………………………………………….22
• 26. Component Identification Plates …………………………………………………….23
• 27. Machine Security ……………………………………………………………………………..26
• 28. Construction Equipment Security And Registration Scheme (CESAR) .26
• 29. LiveLink ……………………………………………………………………………………..26
• 30. Operation
• 31. Introduction ……………………………………………………………………………………..27
• 32. Before Mounting the Machine …………………………………………………………….28
• 33. Mounting and Dismounting the Machine ……………………………………………..29
• 34. Emergency Exit …………………………………………………………………………..30
• 35. Seat Controls …………………………………………………………………………………..31
• 36. Introduction …………………………………………………………………………………31
• 37. Seat …………………………………………………………………………………………..31
• 38. Seat Belt …………………………………………………………………………………………32
• 39. Static Seat Belt ……………………………………………………………………………32
• 40. Control Layout …………………………………………………………………………………33
• 41. Drive Controls, Switches and Instruments ……………………………………………34
• 42. Drive Controls ……………………………………………………………………………..34
• 43. Switches …………………………………………………………………………………….37
• 44. Instrument Panel …………………………………………………………………………40
• 45. Before Starting the Engine …………………………………………………………………42
• 46. Starting the Engine …………………………………………………………………………..43
• 47. Immobiliser …………………………………………………………………………………44
• 48. Getting the Machine Moving ………………………………………………………………45
• 49. Operating Procedure ……………………………………………………………………45
• 50. Road Travel ………………………………………………………………………………..45
• 51. Stopping and Parking the Machine ……………………………………………………..46
• 52. Emergency Stopping of the Engine ………………………………………………..47
• 53. Working With the Machine …………………………………………………………………48
• 54. Operating Practices and Site Safety ………………………………………………48
• 55. Safety Practices ………………………………………………………………………….48
• 56. Danger Zone ………………………………………………………………………………49
• 57. Use of Machines on Gradients or Slopes ………………………………………..49
• 58. Operation Without Vibration ………………………………………………………….50
• 59. Operation With Vibration ………………………………………………………………51
• 60. Operating the Sprinklers ……………………………………………………………….52
• 61. Adjustment of the Front and Rear Chassis Offset …………………………….52
• 62. Operating Environment ……………………………………………………………………..53
• 63. Operating in Low Temperatures …………………………………………………….53
• 64. Operating in High Temperatures ……………………………………………………53
• 65. Operating in Dusty or Sandy Areas ………………………………………………..53
• 66. Operating in Coastal Regions ……………………………………………………….53
• 67. Operating on Wet or Soft Ground …………………………………………………..53
• 68. Moving a Disabled Machine ………………………………………………………………54
• 69. Retrieval …………………………………………………………………………………….54
• 70. Transporting the Machine ………………………………………………………………….57
• 71. Articulation Lock ………………………………………………………………………….59
• 72. Lifting the Machine …………………………………………………………………………..60
• 73. Storage of the Machine …………………………………………………………………….62
• 74. Introduction …………………………………………………………………………………62
• 75. Storage Area ………………………………………………………………………………62
• 76. Prepare the Machine for Storage …………………………………………………..62
• 77. Put the Machine into Storage ………………………………………………………..62
• 78. During Storage ……………………………………………………………………………62
• 79. Take the Machine Out of Storage …………………………………………………..63
• 80. Routine Maintenance
• 81. Service Requirements ………………………………………………………………………65
• 82. Introduction …………………………………………………………………………………65
• 83. Owner-Operator Support ………………………………………………………………65
• 84. Service-Maintenance Agreements …………………………………………………65
• 85. Initial Service and Inspection …………………………………………………………65
• 86. Obtaining Replacement Parts ………………………………………………………..66
• 87. Health and Safety …………………………………………………………………………….67
• 88. Lubricants …………………………………………………………………………………..67
• 89. Battery ……………………………………………………………………………………….69
• 90. Service Schedules ……………………………………………………………………………71
• 91. Introduction …………………………………………………………………………………71
• 92. Calendar Equivalents …………………………………………………………………..71
• 93. How to Use the Service Schedules ………………………………………………..71
• 94. Pre-start Cold Checks, Service Points and Fluid Levels ……………………72
• 95. Functional Test and Final Inspection ………………………………………………74
• 96. Fluids, Lubricants and Capacities ……………………………………………………….76
• 97. Coolant Mixtures …………………………………………………………………………77
• 98. Fuel …………………………………………………………………………………………..78
• 99. Tools ………………………………………………………………………………………………79
• 100. Toolbox ………………………………………………………………………………………79
• 101. Carrying Tools onto the Machine ……………………………………………………79
• 102. Prepare the Machine for Maintenance ………………………………………………..80
• 103. Introduction …………………………………………………………………………………80
• 104. Make the Machine Safe ………………………………………………………………..80
• 105. Cleaning the Machine ……………………………………………………………………….81
• 106. Introduction …………………………………………………………………………………81
• 107. Prepare the Machine ……………………………………………………………………82
• 108. Cleaning the Machine …………………………………………………………………..82
• 109. Check the Machine for Damage …………………………………………………………84
• 110. Check the Machine Body and Structure ………………………………………….84
• 111. Check the Hydraulic Hoses and Fittings …………………………………………84
• 112. Check the Seat and Seat Belt ……………………………………………………….84
• 113. Check the Drums …………………………………………………………………………84
• 114. Check the Coolant System ……………………………………………………………84
• 115. Checking the ROPS Structure ……………………………………………………….85
• 116. Access Panels …………………………………………………………………………………86
• 117. Battery and Battery Isolator Access ……………………………………………….86
• 118. Engine Cover ………………………………………………………………………………86
• 119. Operator Stand Left Hand Access Panel …………………………………………87
• 120. Operator Stand Right Hand Access Panel ………………………………………87
• 121. Brakes ……………………………………………………………………………………………88
• 122. Electrical System ……………………………………………………………………………..89
• 123. Battery ……………………………………………………………………………………….89
• 124. Jump Starting the Engine ……………………………………………………………..91
• 125. Fuses and Relays ………………………………………………………………………..92
• 126. Engine ……………………………………………………………………………………………94
• 127. Oil and Filter ……………………………………………………………………………….94
• 128. Cooling System …………………………………………………………………………..96
• 129. Drive Belt ……………………………………………………………………………………98
• 130. Engine Air Filter …………………………………………………………………………..99
• 131. Fuel System …………………………………………………………………………………..100
• 132. Introduction ……………………………………………………………………………….100
• 133. Low Fuel Levels ………………………………………………………………………..100
• 134. Filling the Tank ………………………………………………………………………….101
• 135. Draining the Fuel Tank ……………………………………………………………….102
• 136. Changing the Engine Fuel Filter Element ………………………………………102
• 137. Draining the Water Separator Pre-Filter ………………………………………..103
• 138. Changing the Water Separator Pre-Filter ………………………………………103
• 139. Bleeding the System ………………………………………………………………….104
• 140. Hydraulic System ……………………………………………………………………………105
• 141. Introduction ……………………………………………………………………………….105
• 142. Releasing the Hydraulic Pressure ………………………………………………..106
• 143. Oil and Filter ……………………………………………………………………………..106
• 144. Sprinkler System ……………………………………………………………………………109
• 145. Checking the Sprinkler Water Level ……………………………………………..109
• 146. Draining the Sprinkler System ……………………………………………………..109
• 147. Replace-Clean the Water Filter Elements …………………………………….. 111
• 148. Cleaning the Sprinkler System ……………………………………………………. 112
• 149. Drum ……………………………………………………………………………………………. 113
• 150. Smooth Drum Scraper ……………………………………………………………….. 113
• 151. Rubber Buffers …………………………………………………………………………. 113
• 152. Vibration System …………………………………………………………………………… 115
• 153. Grease (Grease Lubricated Shaft Machines Only) ………………………… 115
• 154. Specifications
• 155. Static Dimensions ………………………………………………………………………….. 117
• 156. VMT 380, VMT 430 …………………………………………………………………… 117
• 157. Performance Dimensions ……………………………………………………………….. 118
• 158. VMT 380-430 ……………………………………………………………………………. 118
• 159. Operating Weights …………………………………………………………………………. 119
• 160. VMT 380-430 ……………………………………………………………………………. 119
• 161. Noise Data …………………………………………………………………………………….120
• 162. Introduction ……………………………………………………………………………….120
• 163. VMT 380-430 …………………………………………………………………………….120
• 164. Vibration Data ………………………………………………………………………………..121
• 165. VMT 380-430 …………………………………………………………………………….121
• 166. Warranty Information
• 167. Machine Service Record Sheet ………………………………………………………..123
• 168. Registration Information ………………………………………………………………….125
• 169. European Community Standards
• 170. EC Declaration of Conformity …………………………………………………………..127
• 171. Introduction ……………………………………………………………………………….127
• 172. Explanation of the EC Declaration of Conformity ……………………………129