JCB VMT860 Vibromax Operator Manual 9811-4950

Description

• Model List:
  • VMT860 Vibromax

• 1. Safety Notices
• 2. Important Information …………………………………………………………………………1
• 3. The Operator Manual …………………………………………………………………….1
• 4. Safety Warnings ……………………………………………………………………………1
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..3
• 7. Machine Model and Serial Number ………………………………………………….3
• 8. Using this Manual ………………………………………………………………………….3
• 9. Left Side, Right Side ………………………………………………………………………3
• 10. Cab-Canopy …………………………………………………………………………………3
• 11. Cross References ………………………………………………………………………….3
• 12. Machine Description …………………………………………………………………………..4
• 13. The JCB Vibromax Vibratory Tandem Drum Roller …………………………….4
• 14. Intended Use ………………………………………………………………………………..4
• 15. Component Locations ……………………………………………………………………5
• 16. Safety Check List ……………………………………………………………………………….7
• 17. Safety – Yours and Others ………………………………………………………………7
• 18. General Safety ……………………………………………………………………………..7
• 19. Operating Safety …………………………………………………………………………..9
• 20. Maintenance Safety ……………………………………………………………………..12
• 21. Safety Labels …………………………………………………………………………………..17
• 22. Introduction …………………………………………………………………………………17
• 23. Safety Label Identification …………………………………………………………….18
• 24. Identifying Your Machine …………………………………………………………………..21
• 25. Machine Identification Plate ………………………………………………………….21
• 26. Machine Security ……………………………………………………………………………..22
• 27. Construction Equipment Security And Registration Scheme (CESAR) .22
• 28. Operation
• 29. Introduction ……………………………………………………………………………………..23
• 30. Before Entering the Cab-Canopy ………………………………………………………..24
• 31. Entering and Leaving the Cab ……………………………………………………………25
• 32. Emergency Exit …………………………………………………………………………..26
• 33. Doors and Windows …………………………………………………………………………27
• 34. Opening and Closing the Doors …………………………………………………….27
• 35. Opening and Closing the Upper Door Section …………………………………28
• 36. Seat Controls …………………………………………………………………………………..29
• 37. Introduction …………………………………………………………………………………29
• 38. Seat …………………………………………………………………………………………..29
• 39. Seat Belt …………………………………………………………………………………………31
• 40. Static Seat Belt ……………………………………………………………………………31
• 41. Visibility Aids ……………………………………………………………………………………32
• 42. Mirrors ……………………………………………………………………………………….32
• 43. Cab-Canopy Layout ………………………………………………………………………….35
• 44. Component Key …………………………………………………………………………..35
• 45. Drive Controls, Switches and Instruments ……………………………………………36
• 46. Drive Controls ……………………………………………………………………………..36
• 47. Switches …………………………………………………………………………………….38
• 48. Instrument Panel …………………………………………………………………………42
• 49. Air Conditioning and Heater Controls ……………………………………………..43
• 50. Before Starting the Engine …………………………………………………………………44
• 51. Starting the Engine …………………………………………………………………………..45
• 52. Getting the Machine Moving ………………………………………………………………46
• 53. Operating Procedure ……………………………………………………………………46
• 54. Stopping and Parking the Machine ……………………………………………………..47
• 55. Emergency Stopping of the Engine ………………………………………………..47
• 56. Working With the Machine …………………………………………………………………48
• 57. Operating Practices and Site Safety ………………………………………………48
• 58. Safety Practices ………………………………………………………………………….48
• 59. Danger Zone ………………………………………………………………………………50
• 60. Use of Machines on Gradients or Slopes ………………………………………..50
• 61. Operation Without Vibration ………………………………………………………….51
• 62. Operation With Vibration ………………………………………………………………52
• 63. Operating the Sprinklers ……………………………………………………………….53
• 64. Operating Environment ……………………………………………………………………..54
• 65. Introduction …………………………………………………………………………………54
• 66. Operating in Low Temperatures …………………………………………………….54
• 67. Operating in High Temperatures ……………………………………………………54
• 68. Operating in Dusty or Sandy Areas ………………………………………………..54
• 69. Operating in Coastal Regions ……………………………………………………….54
• 70. Operating on Wet or Soft Ground …………………………………………………..54
• 71. Cab Filters ………………………………………………………………………………….55
• 72. Moving a Disabled Machine ………………………………………………………………56
• 73. Retrieval …………………………………………………………………………………….56
• 74. Transporting the Machine ………………………………………………………………….58
• 75. Articulation Lock ………………………………………………………………………….59
• 76. Lifting the Machine …………………………………………………………………………..60
• 77. Storage of the Machine …………………………………………………………………….61
• 78. Introduction …………………………………………………………………………………61
• 79. Storage Area ………………………………………………………………………………61
• 80. Prepare the Machine for Storage …………………………………………………..61
• 81. Put the Machine into Storage ………………………………………………………..61
• 82. During Storage ……………………………………………………………………………61
• 83. Take the Machine Out of Storage …………………………………………………..62
• 84. Routine Maintenance
• 85. Service Requirements ………………………………………………………………………63
• 86. Introduction …………………………………………………………………………………63
• 87. Owner-Operator Support ………………………………………………………………63
• 88. Service-Maintenance Agreements …………………………………………………63
• 89. Initial Service and Inspection (250 Hours) ……………………………………….64
• 90. Obtaining Replacement Parts ………………………………………………………..64
• 91. Health and Safety …………………………………………………………………………….65
• 92. Lubricants …………………………………………………………………………………..65
• 93. Battery ……………………………………………………………………………………….67
• 94. Service Schedules ……………………………………………………………………………69
• 95. Introduction …………………………………………………………………………………69
• 96. Calendar Equivalents …………………………………………………………………..69
• 97. How to Use the Service Schedules ………………………………………………..69
• 98. Pre-start Cold Checks, Service Points and Fluid Levels ……………………70
• 99. Functional Test and Final Inspection ………………………………………………73
• 100. Fluids, Lubricants and Capacities ……………………………………………………….75
• 101. Coolant Mixtures …………………………………………………………………………76
• 102. Fuel …………………………………………………………………………………………..77
• 103. Tools ………………………………………………………………………………………………80
• 104. Toolbox (if fitted) ………………………………………………………………………….80
• 105. Carrying Tools onto the Machine ……………………………………………………80
• 106. Prepare the Machine for Maintenance ………………………………………………..81
• 107. Introduction …………………………………………………………………………………81
• 108. Make the Machine Safe ………………………………………………………………..81
• 109. Cleaning the Machine ……………………………………………………………………….82
• 110. Introduction …………………………………………………………………………………82
• 111. Prepare the Machine ……………………………………………………………………82
• 112. Cleaning the Machine …………………………………………………………………..83
• 113. Check the Machine for Damage …………………………………………………………84
• 114. Check the Machine Body and Structure ………………………………………….84
• 115. Check the Hydraulic Hoses and Fittings …………………………………………84
• 116. Check the Seat and Seat Belt ……………………………………………………….84
• 117. Check the Drums …………………………………………………………………………84
• 118. Coolant System …………………………………………………………………………..84
• 119. Checking the ROPS Structure ……………………………………………………….85
• 120. Access Panels …………………………………………………………………………………86
• 121. Engine Air Filter Cover …………………………………………………………………86
• 122. Battery Cover ……………………………………………………………………………..86
• 123. Engine Cover ………………………………………………………………………………86
• 124. Brakes ……………………………………………………………………………………………87
• 125. Park Brake ………………………………………………………………………………….87
• 126. Electrical System ……………………………………………………………………………..88
• 127. Battery ……………………………………………………………………………………….88
• 128. Jump Starting the Engine ……………………………………………………………..89
• 129. Fuses …………………………………………………………………………………………90
• 130. Relays ……………………………………………………………………………………….91
• 131. Engine ……………………………………………………………………………………………92
• 132. Oil and Filter ……………………………………………………………………………….92
• 133. Cooling System …………………………………………………………………………..94
• 134. Front End Accessory Drive (FEAD) Belt …………………………………………96
• 135. Cleaning the Engine Breather Gauze ……………………………………………..98
• 136. Engine Air Filter …………………………………………………………………………..99
• 137. Fuel System …………………………………………………………………………………..100
• 138. Introduction ……………………………………………………………………………….100
• 139. Low Fuel Levels ………………………………………………………………………..101
• 140. Filling the Tank ………………………………………………………………………….101
• 141. Draining the Fuel Tank ……………………………………………………………….102
• 142. Water Separator and Engine Fuel Filter ………………………………………..102
• 143. Bleeding the System ………………………………………………………………….107
• 144. Hydraulic System ……………………………………………………………………………108
• 145. Introduction ……………………………………………………………………………….108
• 146. Releasing the Hydraulic Pressure ………………………………………………..109
• 147. Oil and Filter ……………………………………………………………………………..109
• 148. Sprinkler System …………………………………………………………………………… 112
• 149. Checking the Sprinkler Water Level …………………………………………….. 112
• 150. Draining the Sprinkler System …………………………………………………….. 112
• 151. Replace the Water Filter Element ………………………………………………… 113
• 152. Cleaning the Sprinkler System ……………………………………………………. 113
• 153. Drum ……………………………………………………………………………………………. 114
• 154. Smooth Drum Scraper ……………………………………………………………….. 114
• 155. Rubber Buffers …………………………………………………………………………. 114
• 156. Drum Drive Gearbox …………………………………………………………………. 115
• 157. Vibration System …………………………………………………………………………… 116
• 158. Oil …………………………………………………………………………………………… 116
• 159. Specifications
• 160. Static Dimensions ………………………………………………………………………….. 119
• 161. Performance Dimensions ………………………………………………………………..120
• 162. Operating Weights ………………………………………………………………………….122
• 163. Noise Data …………………………………………………………………………………….123
• 164. Introduction ……………………………………………………………………………….123
• 165. All Machines ……………………………………………………………………………..123
• 166. Vibration Data ………………………………………………………………………………..124
• 167. Warranty Information
• 168. Machine Service Record Sheet ………………………………………………………..125
• 169. Registration Information ………………………………………………………………….127
• 170. European Community Standards
• 171. EC Declaration of Conformity …………………………………………………………..129
• 172. Introduction ……………………………………………………………………………….129
• 173. Explanation of the EC Declaration of Conformity ……………………………131