Komatsu 830E-5 Dump Truck Field Assembly Instruction CEAW008905.01

Description

• Model List:
  • 830E-5 Dump Truck

• 1. FIELD ASSEMBLY MANUAL 830E5 DUMP
• 2. FOREWORD
• 3. TABLE OF CONTENTS
• 4. SAFETY RULES, TOOLS EQUIPMENT
• 5. TRUCK COMPONENTS AND SPECIFICATIONS
• 5.1. Truck and Engine
• 5.2. AC Induction Traction Motorized Wheels
• 5.3. Suspension
• 5.4. Operators Cab
• 5.5. Power Steering
• 5.6. Dynamic Retarding Grid
• 5.7. Brake System
• 5.8. Selective Catalytic Reduction (SCR)
• 5.9. Diesel Exhaust Fluid (DEF)
• 6. SPECIFICATIONS
• 7. MAJOR COMPONENT WEIGHTS
• 8. FIELD WELDING FOR ASSEMBLY OR REPAIR
• 8.1. WELDER QUALIFICATION AND TRAINING
• 8.2. WELD PROCEDURES
• 8.3. APPROVED CONSUMABLES
• 8.4. WELD QUALITY REQUIREMENTS
• 8.5. MATERIALS, CONTROLS, AND PRECAUTIONS
• 8.6. WELD INSPECTION
• 8.7. RECORDS
• 8.8. ANNEX A
• 8.9. ANNEX B
• 8.10. BIBLIOGRAPHY
• 8.11. SPECIAL PRECAUTIONS WHEN SERVICING AN AC DRIVE SYSTEM TRUCK
• 9. RECEIVING ASSEMBLY PREPARATION
• 9.1. Preparation
• 9.2. Coded Boxes
• 9.3. ASSEMBLY LAYOUT
• 10. CHASSIS ASSEMBLY
• 11. DUMP BODY ASSEMBLY
• 11.1. GENERAL INFORMATION
• 11.2. BODY ASSEMBLY
• 11.3. BODY WELDING
• 12. FINAL ASSEMBLY
• 12.1. Body Pad Shimming Procedure
• 12.2. Miscellaneous Installations
• 13. FINAL CHECKOUT
• 14. APPENDIX
• 14.1. LUBRICATION CHART
• 14.2. STANDARD TORQUE CHARTS AND CONVERSION TABLES
• 14.3. SUSPENSION OILING AND CHARGING PROCEDURE
• 14.4. SUSPENSION OILING AND CHARGING BLOCK KIT INSTALLATION PROCEDURE
• 14.5. OIL AND NITROGEN SPECIFICATIONS CHART
• 14.6. ENGINE EMISSIONS AFTERTREATMENT SYSTEMS
• 14.7. TOEIN ADJUSTMENT
• 14.8. SEAT BELTS AND TETHERS CHECKOUT PROCEDURE
• 14.9. ELECTRIC CHECKOUT PROCEDURE
• 14.10. INTERFACE MODULE CHECKOUT PROCEDURE
• 14.11. ADDITIONAL ELECTRICAL CHECKOUT FOR TRUCKS WITH IM CONTROLS
• 14.12. HYDRAULIC CHECKOUT PROCEDURE
• 14.13. BRAKE TEST CHECKOUT PROCEDURE
• 14.14. BRAKE SYSTEM CHECKOUT PROCEDURE
• 14.15. PRESHIFT BRAKE TEST TEST PROCEDURE
• 14.16. AUTOMATIC LUBRICATION SYSTEM
• 14.17. AUTO LUBRICATION SYSTEM CHECKOUT PROCUDURE
• 14.18. AIR CONDITIONING SYSTEM CHECKOUT PROCEDURE
• 14.19. TIRE MONITORING SYSTEM CHECKOUT PROCEDURE
• 14.20. PAYLOAD METER IV CHECKOUT PROCEDURE
• 14.21. ALTERNATOR TO ENGINE ASSEMBLY CHECKOUT PROCEDURE
• 14.22. ALTERNATOR LOCK CHECKOUT PROCEDURE
• 14.23. KOMTRAX PLUS 2 SHOP SETUP PROCEDURE
• 14.24. KOMTRAX PLUS 2 SITE SETUP PROCEDURE
• 14.25. KOMVISION CHECKOUT PROCEDURE
• 14.26. KOMATSU WIRELESS BRIDGE CHECKOUT PROCEDURE
• 14.27. RETRACTABLE LADDER SYSTEM CHECKOUT PROCEDURE
• 14.28. FIELD ASSEMBLY INSPECTION REPORT
• 14.29. HOUR POSTCOMMISSIONING CHECKSHEET