Komatsu 830E-AC Dump Truck Operation and Maintenance Manual CEAM016303

Description

• Model List:
  • 830E-AC Dump Truck

• 1. TABLE OF CONTENTS
• 1.1. TRUCK MODEL ILLUSTRATION
• 1.2. KOMATSU MODEL 830EAC DUMP TRUCK
• 1.3. ABOUT THIS MANUAL
• 2. STANDARD CHARTS AND TABLES
• 2.1. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
• 2.2. STANDARD ASSEMBLY TORQUES For 12Point, Grade 9 Cap screws (SAE)
• 2.3. STANDARD ASSEMBLY TORQUES For Class 10.9 Cap screws Class 10 Nuts
• 3. GENERAL SAFETY
• 3.1. Safety Rules
• 3.2. Truck Safety Features
• 3.3. Clothing And Personal Items
• 3.4. Unauthorized Modification
• 3.5. Leaving The Operators Seat
• 3.6. Mounting And Dismounting
• 3.7. Fire Extinguishers And First Aid Kits
• 3.8. Precautions For High Temperature Fluids
• 3.9. Asbestos Dust Hazard Prevention
• 3.10. Fire Prevention For Fuel And Oil
• 3.11. ROPS Precautions
• 3.12. Preventing Injury From Work Equipment
• 3.13. Precautions For Optional Attachments
• 3.14. Precautions When Starting The Machine
• 3.15. PRECAUTIONS FOR TRUCK OPERATION
• 3.16. OPERATING THE MACHINE
• 3.17. TOWING
• 3.18. WORKING NEAR BATTERIES
• 3.19. PRECAUTIONS FOR MAINTENANCE
• 3.20. ADDITIONAL JOB SITE RULES
• 3.21. WHEN REPAIRS ARE NECESSARY
• 3.22. SPECIAL PRECAUTIONS FOR WORKING ON A 830EAC TRUCK
• 4. WARNINGS AND CAUTIONS
• 5. TRUCK OPERATION
• 5.1. PREPARING FOR OPERATION
• 5.2. WALK AROUND INSPECTION
• 5.3. ENGINE STARTUP SAFETY PRACTICES
• 5.4. AFTER ENGINE HAS STARTED
• 5.5. EMERGENCY STEERING SYSTEM
• 5.6. MACHINE OPERATION SAFETY PRECAUTIONS
• 5.7. MACHINE OPERATION ON THE HAUL ROAD
• 5.8. STARTING ON A GRADE WITH A LOADED TRUCK
• 5.9. PASSING
• 5.10. LOADING
• 5.11. DUMPING
• 5.12. SUDDEN LOSS OF ENGINE POWER
• 5.13. FUEL DEPLETION
• 5.14. SAFE PARKING PROCEDURES
• 5.15. NORMAL ENGINE SHUTDOWN PROCEDURE
• 5.16. DELAYED ENGINE SHUTDOWN PROCEDURE
• 5.17. DISABLED TRUCK DUMPING PROCEDURE
• 5.18. TOWING
• 5.19. RESERVE ENGINE OIL SYSTEM (Optional)
• 6. OPERATOR CAB AND CONTROLS
• 6.1. STEERING WHEEL AND CONTROLS
• 6.2. PEDALS
• 6.3. GRADE/SPEED RETARD CHART
• 6.4. OVERHEAD PANEL AND DISPLAYS
• 6.5. CENTER CONSOLE
• 6.6. OPERATORS SEAT
• 6.7. HEATER / AIR CONDITIONER COMPARTMENT AND CONTROLS
• 6.8. INSTRUMENT PANEL
• 6.9. OVERHEAD STATUS / WARNING INDICATORS
• 6.10. VEHICLE HEALTH MONITORING SYSTEM (VHMS)
• 6.11. CIRCUIT BREAKERS
• 7. LUBRICATION AND SERVICE
• 7.1. SERVICE CAPACITIES
• 7.2. HYDRAULIC TANK SERVICE
• 7.3. WHEEL MOTOR SERVICE
• 7.4. COOLANT LEVEL CHECK
• 7.5. RADIATOR FILLING PROCEDURE
• 7.6. RESERVE ENGINE OIL SYSTEM (Optional)
• 7.7. LUBRICATION CHART
• 7.8. HOUR (DAILY) INSPECTION
• 7.9. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 7.10. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 7.11. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 7.12. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 7.13. HOUR LUBRICATION AND MAINTENANCE CHECKS (Continued)
• 7.14. HOURS LUBRICATION AND MAINTENANCE CHECKS
• 7.15. HOUR MAINTENANCE CHECKS
• 7.16. HOUR MAINTENANCE CHECKS
• 7.17. ,000 HOUR MAINTENANCE CHECKS
• 8. AUTOMATIC LUBRICATION SYSTEM
• 8.1. GENERAL DESCRIPTION
• 8.2. SYSTEM COMPONENTS
• 8.3. SYSTEM OPERATION
• 8.4. GENERAL INSTRUCTIONS
• 8.5. LUBRICANT PUMP
• 8.6. INJECTORS (SL1 Series H)
• 8.7. INJECTOR OPERATION
• 8.8. PREVENTIVE MAINTENANCE PROCEDURES
• 8.9. SYSTEM CHECKOUT
• 8.10. SYSTEM TROUBLESHOOTING CHART
• 9. MAJOR COMPONENT DESCRIPTION
• 10. PAYLOAD METER III
• 10.1. INDEX
• 10.2. Introduction
• 10.3. COMPONENT DESCRIPTION
• 10.4. OPERATORS DISPLAY AND SWITCH
• 10.5. PAYLOAD OPERATION CALCULATION
• 10.6. SOURCES FOR PAYLOAD ERROR
• 10.7. HAUL CYCLE DATA
• 10.8. PC SOFTWARE OVERVIEW
• 10.9. DOWNLOADING DATA
• 10.10. PLM III SYSTEM CONFIGURATION
• 10.11. DATA ANALYSIS
• 11. RADIO / CASSETTE PLAYER
• 11.1. GENERAL RECEIVER FUNCTIONS
• 11.2. SETTING THE TIME
• 11.3. OPERATING THE RADIO
• 11.4. ADJUSTING THE RECEIVER SETTINGS
• 11.5. PROGRAMMING PRESET STATIONS
• 11.6. OPERATION OF THE WEATHERBAND (U.S.)
• 11.7. SATELLITE RADIO
• 11.8. CASSETTE PLAYER