Komatsu 830E Dump Truck Operation and Maintenance Manual CEAM016800

Description

• Model List:
  • 830E Dump Truck

• 0.1. TRUCK MODEL ILLUSTRATION
• 0.2. ABOUT THIS MANUAL
• 1. TABLE OF CONTENTS
• 2. STANDARD CHARTS AND TABLES
• 2.1. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
• 2.2. STANDARD ASSEMBLY TORQUES For 12Point, Grade 9 Cap screws (SAE)
• 2.3. STANDARD ASSEMBLY TORQUES For Class 10.9 Cap screws Class 10 Nuts
• 3. GENERAL SAFETY
• 3.1. Safety Rules
• 3.2. Safety Features
• 3.3. Clothing And Personal Items
• 3.4. Unauthorized Modification
• 3.5. Leaving The Operators Seat
• 3.6. Mounting And Dismounting
• 3.7. Fire Prevention For Fuel And Oil
• 3.8. Precautions With High Temperature Fluids
• 3.9. Asbestos Dust Hazard Prevention
• 3.10. Prevention Of Injury By Work Equipment
• 3.11. Fire Extinguisher And First Aid Kit
• 3.12. Precautions When Using Rops
• 3.13. Precautions For Attachments
• 3.14. Precautions For Starting Machine
• 3.15. PRECAUTIONS DURING OPERATION
• 3.16. OPERATING THE MACHINE
• 3.17. TOWING
• 3.18. WORKING NEAR BATTERIES
• 3.19. PRECAUTIONS FOR MAINTENANCE
• 3.20. BEFORE PERFORMING MAINTENANCE
• 3.21. DURING MAINTENANCE
• 3.22. TIRES
• 3.23. ADDITIONAL JOB SITE RULES
• 3.24. WHEN REPAIRS ARE NECESSARY
• 4. WARNINGS AND CAUTIONS
• 5. TRUCK OPERATION
• 5.1. PREPARING FOR OPERATION
• 5.2. WALK AROUND INSPECTION
• 5.3. ENGINE STARTUP SAFETY PRACTICES
• 5.4. AFTER ENGINE HAS STARTED
• 5.5. MACHINE OPERATION SAFETY PRECAUTIONS
• 5.6. HAULING
• 5.7. STARTING ON A GRADE WITH A LOADED TRUCK
• 5.8. PASSING
• 5.9. LOADING
• 5.10. DUMPING
• 5.11. SUDDEN LOSS OF ENGINE POWER
• 5.12. SAFE PARKING PROCEDURES
• 5.13. ENGINE SHUTDOWN PROCEDURE
• 5.14. DELAYED ENGINE SHUTDOWN PROCEDURE
• 5.15. EMERGENCY STEERING SYSTEM
• 5.16. DISABLED TRUCK DUMPING PROCEDURE
• 5.17. TOWING
• 5.18. RESERVE ENGINE OIL SYSTEM (Optional)
• 6. OPERATOR CAB AND CONTROLS
• 6.1. STEERING WHEEL AND CONTROLS
• 6.2. PEDALS
• 6.3. HEATER / AIR CONDITIONER COMPARTMENT AND CONTROLS
• 6.4. OVERHEAD PANEL AND DISPLAY
• 6.5. CENTER CONSOLE
• 6.6. INSTRUMENT PANEL AND INDICATOR LIGHTS
• 6.7. INSTRUMENT PANEL GAUGES, INDICATORS, CONTROLS
• 6.8. VEHICLE HEALTH MONITORING SYSTEM (VHMS)
• 6.9. OPERATOR COMFORT
• 7. LUBRICATION AND SERVICE
• 7.1. SERVICE CAPACITIES
• 7.2. HYDRAULIC TANK SERVICE
• 7.3. WHEEL MOTOR SERVICE
• 7.4. COOLANT LEVEL CHECK
• 7.5. RADIATOR FILLING PROCEDURE
• 7.6. RESERVE ENGINE OIL SYSTEM (Optional)
• 7.7. LUBRICATION CHART
• 7.8. HOUR (DAILY) INSPECTION
• 7.9. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 7.10. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 7.11. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 7.12. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 7.13. HOURS LUBRICATION AND MAINTENANCE CHECKS
• 7.14. HOUR MAINTENANCE CHECKS
• 7.15. HOUR MAINTENANCE CHECKS
• 7.16. ,000 HOUR MAINTENANCE CHECKS
• 8. AUTOMATIC LUBRICATION SYSTEM
• 8.1. GENERAL DESCRIPTION
• 8.2. SYSTEM COMPONENTS
• 8.3. SYSTEM OPERATION
• 8.4. LUBRICANT PUMP
• 8.5. INJECTORS (SL1 Series H))
• 8.6. SYSTEM CHECKOUT
• 8.7. SYSTEM TROUBLESHOOTING CHART
• 8.8. PREVENTATIVE MAINTENANCE PROCEDURES
• 9. TRUCK COMPONENT DESCRIPTION
• 9.1. SPECIFICATIONS
• 10. PAYLOAD METER III
• 10.1. INDEX
• 10.2. Introduction
• 10.3. COMPONENT DESCRIPTION
• 10.4. OPERATORS DISPLAY AND SWITCH
• 10.5. PAYLOAD OPERATION CALCULATION
• 10.6. SOURCES FOR PAYLOAD ERROR
• 10.7. HAUL CYCLE DATA
• 10.8. PC SOFTWARE OVERVIEW
• 10.9. DOWNLOADING DATA
• 10.10. PLM III SYSTEM CONFIGURATION
• 10.11. DATA ANALYSIS
• 11. RADIO / CASSETTE PLAYER
• 11.1. GENERAL RECEIVER FUNCTIONS
• 11.2. SETTING THE TIME
• 11.3. OPERATING THE RADIO
• 11.4. ADJUSTING THE RECEIVER SETTINGS
• 11.5. PROGRAMMING PRESET STATIONS
• 11.6. OPERATION OF THE WEATHERBAND (U.S.)
• 11.7. SATELLITE RADIO
• 11.8. CASSETTE PLAYER