Komatsu 860E-1K, 860E-1KT Electric Dump Truck Field Assembly Instruction CEAW007204

Description

• Model List:
  • 860E-1K Electric Dump Truck
  • 860E-1KT Electric Dump Truck

• 1. FIELD ASSEMBLY MANUAL 860E1K/860E1KT DUMP TRUCK
• 2. Contents
• 3. FOREWORD
• 3.1. Foreword
• 3.2. WARNINGS
• 3.3. Safety Alert Symbol and Signal Words
• 4. SAFETY RULES, TOOLS AND EQUIPMENT
• 4.1. Safety rules
• 4.2. Tools and equipment for assembly
• 4.3. Assembly schedule
• 5. TRUCK COMPONENTS AND SPECIFICATIONS
• 5.1. Truck components
• 5.2. Specifications
• 6. MAJOR COMPONENT WEIGHTS
• 6.1. Major component weights
• 7. FIELD WELDING FOR ASSEMBLY OR REPAIR
• 7.1. Introduction
• 7.2. General repair procedures
• 8. RECEIVING AND ASSEMBLY PREPARATION
• 8.1. Parts preparation
• 9. CHASSIS ASSEMBLY
• 9.1. Assembly introduction
• 9.2. Chassis Assembly
• 10. DUMP BODY ASSEMBLY
• 10.1. Dump body general information
• 11. FINAL ASSEMBLY
• 11.1. Final assembly general information
• 12. FINAL CHECKOUT
• 12.1. Perform final checkout
• 13. APPENDIX
• 13.1. Appendix
• 13.2. Torque Specifications
• 13.3. Suspension Oiling and Charging Procedures (58E6002200_04)
• 13.4. Suspension Oiling and Charging Block Kit Installation Procedure (FAM1211)
• 13.5. Oil and Nitrogen Specifications Chart (FAM1204)
• 13.6. ToeIn Adjustment (FAM1305)
• 13.7. Seat Belts And Tethers Checkout Procedure (SM2700_03)
• 13.8. Electric Checkout Procedure (58B6050501)
• 13.9. Interface Module Checkout Procedure (58C0620700_01)
• 13.10. Hydraulic System Checkout Procedure (58C6010600_02)
• 13.11. Brake System Checkout Procedure (58C6010190_02)
• 13.12. Payload Meter IV Checkout Procedure (58B0602400_06)
• 13.13. Komtrax Plus Setup Procedure (EM21281)
• 13.14. Komtrax Plus Checkout Procedure (EM21293)
• 13.15. Reserve Oil System Checkout Procedure (58F9000400_01)
• 13.16. Auto Lube System (58F9000300_02)
• 13.17. Automatic Lubrication System Priming (FAM1406)
• 13.18. Air Conditioning System Checkout Procedure (EM4003_02)
• 13.19. KDrive Checkout Procedure (58C4300020)
• 13.20. FIELD ASSEMBLY INSPECTION REPORT
• 13.21. HOUR POSTCOMMISSIONING CHECKSHEET