Komatsu 860E-1KT Dump Truck Operation and Maintenance Manual CEAM021602

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Komatsu 860E-1KT Dump Truck Operation and Maintenance Manual CEAM021602

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: CEAM021602
Format: PDF
Size: 2.3MB
Number of Pages: 184

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- 860E-1KT Dump Truck

1. COVER
2. INTRODUCTION
2.1. FOREWORD
2.2. TRUCK MODEL ILLUSTRATION
2.3. ABOUT THIS MANUAL
2.4. ALERTS PAGE
3. TABLE OF CONTENTS
4. TORQUE TABLES AND CONVERSION CHARTS
4.1. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
4.2. STANDARD TIGHTENING TORQUES For Class 10.9 Cap screws Class 10 Nuts
4.3. STANDARD TIGHTENING TORQUES For SAE Grade 5 and Grade 8 Cap screws
4.4. STANDARD TIGHTENING TORQUES For SAE Grade 9 Cap screws
5. SAFETY
5.1. GENERAL
5.2. PRECAUTIONS BEFORE OPERATION
5.3. OPERATING THE TRUCK
5.4. WORKING NEAR BATTERIES
5.5. BEFORE PERFORMING MAINTENANCE
5.6. WHILE PERFORMING MAINTENANCE
5.7. TIRES
5.8. WHEN REPAIRS ARE NECESSARY
5.9. SPECIAL PRECAUTIONS FOR WORKING ON AC DRIVE TRUCKS
5.10. ADDITIONAL JOB SITE RULES
6. WARNINGS AND CAUTIONS
6.1. GRADE/SPEED CHART
6.2. INSTRUMENT PANEL
6.3. BATTERIES
6.4. HIGH VOLTAGE
6.5. RADIATOR
6.6. CRUSHING HAZARD
6.7. CYLINDER PRESSURE
6.8. FILLING THE HYDRAULIC TANK
6.9. HYDRAULIC OIL PRESSURE
6.10. EMERGENCY TOWING PROCEDURE
6.11. EMERGENCY DUMP PROCEDURE
6.12. ACCUMULATOR DRAIN VALVES
6.13. GREASE POINT
6.14. WELDING
6.15. EMERGENCY SHUTDOWN
6.16. LIFTING POINT
6.17. SPRING PRESSURE
6.18. ROPS/FOPS
6.19. OIL FILL AND CHECK
6.20. EMERGENCEY EGRESS
6.21. Wireless Signal
6.22. PRODUCT IDENTIFICATION PLATE
6.23. LUBRICATION CHART
7. OPERATING INSTRUCTIONS
7.1. PREPARING FOR OPERATION
7.2. WALK AROUND INSPECTION
7.3. ENGINE STARTUP
7.4. AFTER ENGINE HAS STARTED
7.5. MACHINE OPERATION SAFETY PRECAUTIONS
7.6. OPERATING ON THE HAUL ROAD
7.7. STARTING ON A GRADE WITH A LOADED TRUCK
7.8. PASSING
7.9. LOADING
7.10. DUMPING
7.11. TROLLEY OPERATING INSTRUCTIONS
7.12. USING THE SPEED CONTROL FEATURE
7.13. SAFE PARKING PROCEDURES
7.14. NORMAL ENGINE SHUTDOWN PROCEDURE
7.15. SUDDEN LOSS OF ENGINE POWER
7.16. FUEL DEPLETION
7.17. TOWING
7.18. DISABLED TRUCK OPERATION
7.19. GENERAL
7.20. STEERING AND BRAKE SYSTEM
7.21. DISABLED TRUCK DUMPING PROCEDURE
7.22. RESERVE ENGINE OIL SYSTEM
8. OPERATOR CAB AND CONTROLS
8.1. STEERING WHEEL AND CONTROLS
8.2. DYNAMIC RETARDING
8.3. GRADE/SPEED RETARD CHART
8.4. OVERHEAD PANEL COMPONENTS
8.5. CENTER CONSOLE
8.6. DIAGNOSTIC PORTS
8.7. OPERATORS SEAT
8.8. PASSENGER SEAT (STANDARD SEAT)
8.9. HEATER/AIR CONDITIONER COMPARTMENT AND CONTROLS
8.10. INSTRUMENT PANEL
8.11. STATUS INDICATOR LIGHTS
8.12. DIGITAL DISPLAY OPERATION
8.13. REAR AXLE LIGHT BAR
8.14. KOMTRAX PLUS
8.15. FUSES AND CIRCUIT BREAKERS
9. LUBRICATION AND SERVICE
9.1. GENERAL
9.2. SERVICE CAPACITIES
9.3. HYDRAULIC TANK SERVICE
9.4. COOLING SYSTEM SERVICE
9.5. RESERVE ENGINE OIL SYSTEM
9.6. QUICK FILL SERVICE CENTER
9.7. LUBRICATION CHART
9.8. HOUR (DAILY) INSPECTIONS
9.9. INITIAL 50 HOUR LUBRICATION AND MAINTENANCE CHECKS
9.10. INITIAL 100 HOUR LUBRICATION AND MAINTENANCE CHECKS
9.11. HOUR LUBRICATION AND MAINTENANCE CHECKS
9.12. HOUR LUBRICATION AND MAINTENANCE CHECKS
9.13. ,000 HOURS LUBRICATION AND MAINTENANCE CHECKS
9.14. ,000 HOURS LUBRICATION AND MAINTENANCE CHECKS (cont.)
9.15. ,000 HOUR MAINTENANCE CHECKS
9.16. ,000 HOUR MAINTENANCE CHECKS
9.17. ,000 HOUR MAINTENANCE CHECKS
9.18. ,000 HOUR MAINTENANCE CHECKS
10. AUTOMATIC LUBRICATION SYSTEM
10.1. GENERAL DESCRIPTION
10.2. SYSTEM COMPONENTS
10.3. SYSTEM OPERATION
10.4. GENERAL INSTRUCTIONS
10.5. LUBRICANT PUMP
10.6. INJECTORS (SL1 Series H)
10.7. INJECTOR OPERATION
10.8. PREVENTIVE MAINTENANCE PROCEDURES
10.9. SYSTEM CHECKOUT
10.10. SYSTEM TROUBLESHOOTING CHART
11. COMPONENTS SPECIFICATIONS
11.1. MAJOR COMPONENT DESCRIPTIONS
11.2. SPECIFICATIONS
12. PAYLOAD METER III
12.1. Introduction
12.2. COMPONENT DESCRIPTION
12.3. LOAD DISPLAY AND OPERATOR SWITCHES
12.4. PAYLOAD OPERATION CALCULATION
12.5. SOURCES FOR PAYLOAD ERROR
12.6. HAUL CYCLE DATA
12.7. PDM SOFTWARE OVERVIEW
12.8. DOWNLOADING DATA
12.9. PLM III SYSTEM CONFIGURATION
12.10. DATA ANALYSIS
13. AM/FM RADIO / CD PLAYER
13.1. GENERAL RADIO RECEIVER FUNCTIONS
13.2. USING THE CLOCK
13.3. USING THE ALARM
13.4. USING THE RADIO
13.5. USING THE WEATHERBAND
13.6. USING THE COMPACT DISC PLAYER
13.7. PLAYING AN MP3 DISC
13.8. TROUBLESHOOTING

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