Komatsu 930E-2 Dump Truck Operation and Maintenance Manual CEAM011600

Description

• Model List:
  • 930E-2 Dump Truck

• 1. MAIN MENU
• 2. COVER
• 3. FOREWARD
• 3.1. ALERTS PAGE
• 4. TABLE OF CONTENTS
• 4.1. TRUCK MODEL ILLUSTRATION
• 5. ABOUT THIS MANUAL
• 6. STANDARD CHARTS AND TABLES
• 7. SAFETY
• 7.1. Safety Rules
• 7.2. Safety Features
• 7.3. Clothing And Personal Items
• 7.4. Unauthorized Modification
• 7.5. Leaving The Operators Seat
• 7.6. Mounting And Dismounting
• 7.7. Fire Prevention For Fuel And Oil
• 7.8. Precautions With High Temperature Fluids
• 7.9. Asbestos Dust Hazard Prevention
• 7.10. Prevention Of Injury By Work Equipment
• 7.11. Fire Extinguisher And First Aid Kit
• 7.12. Precautions When Using ROPS
• 7.13. Precautions For Attachments
• 7.14. PRECAUTIONS DURING OPERATION
• 7.15. OPERATING THE MACHINE
• 7.16. TOWING
• 7.17. WORKING NEAR BATTERIES
• 8. PRECAUTIONS FOR MAINTENANCE
• 8.1. BEFORE PERFORMING MAINTENANCE
• 8.2. DURING MAINTENANCE
• 8.3. TIRES
• 8.4. ADDITIONAL JOB SITE RULES
• 9. WHEN REPAIRS ARE NECESSARY
• 10. SPECIAL PRECAUTIONS FOR WORKING ON A 930E TRUCK
• 10.1. Preliminary Procedures Before Welding Or Performing Maintenance
• 10.2. Normal Engine Shutdown Procedure
• 10.3. Engine Shutdown Procedure Before Welding Or Performing Maintenance
• 11. WARNINGS AND CAUTIONS
• 12. OPERATING INSTRUCTIONS
• 12.1. PREPARING FOR OPERATION
• 12.2. ENGINE STARTUP SAFETY PRACTICES
• 12.3. AFTER ENGINE HAS STARTED
• 12.4. MACHINE OPERATION SAFETY PRECAUTIONS
• 12.5. MACHINE OPERATION ON THE HAUL ROAD
• 12.6. STARTING ON A GRADE WITH A LOADED TRUCK
• 12.7. PASSING
• 12.8. LOADING
• 12.9. DUMPING
• 12.10. TOWING
• 12.11. SAFE PARKING PROCEDURES
• 12.12. NORMAL ENGINE SHUTDOWN PROCEDURE
• 12.13. DELAYED ENGINE SHUTDOWN PROCEDURE
• 12.14. SUDDEN LOSS OF ENGINE POWER
• 12.15. RESERVE ENGINE OIL SYSTEM (OPTIONAL)
• 13. OPERATOR CAB AND CONTROLS
• 13.1. STEERING WHEEL AND CONTROLS
• 13.2. DYNAMIC RETARDING
• 13.3. GRADE/SPEED RETARD CHART
• 13.4. INSTRUMENT PANEL
• 13.5. OVERHEAD PANEL AND DISPLAYS
• 13.6. CENTER CONSOLE
• 14. OPERATOR COMFORT
• 14.1. OPERATOR SEAT
• 14.2. HEATER/AIR CONDITIONER COMPARTMENT AND CONTROLS
• 15. INSTRUMENT PANEL AND INDICATOR LIGHTS
• 15.1. CONTROL SYMBOLS
• 15.2. INSTRUMENT PANEL
• 16. PANEL GAUGES, INDICATORS, AND CONTROLS
• 16.1. Key Switch
• 16.2. Engine Shutdown Switch With 5 Minute Idle Timer Delay
• 16.3. Fog Lights (Optional)
• 16.4. Ladder Light Switch
• 16.5. Manual Backup Switch
• 16.6. Panel Illumination Lights
• 16.7. Cab/Air Conditioner Vents
• 16.8. Rotating Beacon Light Switch (Optional)
• 16.9. Heated Mirror Switch (Optional)
• 16.10. Wheel Brake Lock Control
• 16.11. Parking Brake Control
• 16.12. Tachometer
• 16.13. Right Turn Signal Indicator
• 16.14. High Beam Indicator
• 16.15. Left Turn Signal Indicator
• 16.16. Speedometer/Payload Meter Display
• 16.17. Voltmeter
• 16.18. Engine Oil Pressure Gauge
• 16.19. Water Temperature Gauge
• 16.20. Fuel Gauge
• 16.21. AC Drive System Temperature Gauge
• 16.22. Hourmeter
• 16.23. Hydraulic Oil Temperature Gauge
• 16.24. Rest Switch
• 16.25. Light Switch
• 16.26. Windshield Wiper And Washer
• 16.27. Panel Light And DImmer
• 16.28. Payload Meter Switch
• 16.29. OVERHEAD STATUS/WARNING INDICATORS
• 16.30. STATUS/WARNING INDICATOR LIGHT SYMBOLS
• 17. LUBRICATION AND SERVICE
• 17.1. SERVICE CAPACITIES
• 17.2. HYDRAULIC TANK SERVICE
• 17.3. WHEEL MOTOR SERVICE
• 17.4. COOLANT LEVEL CHECK
• 17.5. RADIATOR FILLING PROCEDURE
• 17.6. RESERVE ENGINE OIL SYSTEM (OPTIONAL)
• 17.7. LUBRICATION CHART
• 17.8. HOUR (DAILY) INSPECTION
• 17.9. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 17.10. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 17.11. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 17.12. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 17.13. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 17.14. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 17.15. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 18. AUTOMATIC LUBRICATION SYSTEM
• 18.1. GENERAL DESCRIPTION
• 18.2. SYSTEM COMPONENTS
• 18.3. SYSTEM OPERATION
• 18.4. GENERAL INSTRUCTIONS
• 18.5. LUBRICANT PUMP
• 18.6. INJECTOR OPERATION
• 18.7. SYSTEM CHECKOUT
• 18.8. SYSTEM TROUBLESHOOTING CHART
• 18.9. PREVENTATIVE MAINTENANCE PROCEDURES
• 19. MAJOR COMPONENT DESCRIPTION
• 20. PAYLOAD METER III TM
• 20.1. INDEX
• 20.2. OPERATION SECTION
• 20.3. COMPONENT DESCRIPTION
• 20.4. OPERATORS DISPLAY AND SWITCH
• 20.5. PAYLOAD OPERATION CALCULATION
• 20.6. SOURCES FOR PAYLOAD ERROR
• 20.7. HAUL CYCLE DATA
• 20.8. PC SOFTWARE OVERVIEW
• 20.9. DOWNLOADING DATA
• 20.10. PLMIII SYSTEM CONFIGURATION
• 20.11. DATA ANALYSIS
• 21. RADIO AM/FM STEREO CASSETTE
• 21.1. SETTING THE TIME
• 21.2. GENERAL RECEIVER FUNCTIONS