Komatsu 980E-5 Dump Truck Operation and Maintenance Manual CEAM037003

Description

• Model List:
  • 980E-5 Dump Truck

• 1. Contents
• 2. INTRODUCTION
• 2.1. WARNINGS
• 2.2. FOREWORD
• 2.3. SAFETY ALERT SYMBOL AND SIGNAL WORDS
• 2.4. PRODUCT INFORMATION
• 2.5. MACHINE SERIAL NUMBERS AND DISTRIBUTOR / PIN PLATE
• 2.6. TRUCK MODEL ILLUSTRATION
• 2.7. VISIBILITY
• 2.8. NOISE AND VIBRATION
• 2.9. BASIC MACHINE INTRODUCTION
• 2.10. NONOEM PARTS IN CRITICAL SYSTEMS
• 2.11. KOMATSU MACHINE OPERATOR PRIVACY POLICY
• 3. STANDARD CHARTS AND TABLES
• 3.1. GENERAL INFORMATION
• 3.2. STANDARD TIGHTENING TORQUES
• 3.3. CONVERSION MULTIPLIERS
• 4. GENERAL SAFETY
• 4.1. GENERAL SAFETY
• 4.2. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
• 4.3. PRECAUTIONS FOR TRUCK OPERATION
• 4.4. OPERATING THE MACHINE
• 4.5. EXTERIOR LIGHTING
• 4.6. PRECAUTIONS FOR MAINTENANCE
• 4.6.1. BEFORE PERFORMING MAINTENANCE
• 4.6.1.1. Electrical System Isolation
• 4.6.1.2. Securing the Dump Body
• 4.6.2. DURING MAINTENANCE
• 4.6.2.1. Battery Hazard Prevention
• 4.7. WHEN REPAIRS ARE NECESSARY
• 4.8. SPECIAL PRECAUTIONS
• 4.9. JACK POINT LOCATIONS
• 5. WARNING AND CAUTIONS
• 5.1. GENERAL INFORMATION
• 5.2. PIN PLATE
• 5.3. GRADE SPEED CHART
• 5.4. SAFETY LABEL OVERVIEW
• 5.5. SAFETY LABELS
• 5.6. LUBRICATION CHART
• 6. OPERATING INSTRUCTIONS
• 6.1. VISUAL OVERVIEW OF MACHINE
• 6.2. PREPARING FOR OPERATION
• 6.3. RETRACTABLE LADDER SYSTEM (If Equipped)
• 6.4. PRESHIFT BRAKE TEST
• 6.5. ASSISTED BRAKE MANAGEMENT (ABM)
• 6.6. TRUCK OPERATION
• 6.6.1. ENGINE STARTUP SAFETY
• 6.6.2. MACHINE OPERATION SAFETY PRECAUTIONS
• 6.6.3. SUDDEN LOSS OF ENGINE POWER OR LOSS OF DRIVE SYSTEM FUNCTION
• 6.6.4. EMERGENCY STEERING SYSTEM
• 6.6.5. KOMVISION (If Equipped)
• 6.6.5.1. KomVision System Precautions
• 6.6.5.2. Component Locations
• 6.6.5.2.1. Cameras And Radars
• 6.6.5.2.2. Monitor Panel And KomVision Controller
• 6.6.5.3. Monitor Panel
• 6.6.5.4. Monitor Display
• 6.6.5.5. Radar System Object Detection Range
• 6.6.5.6. StartUp Inspection
• 6.6.5.6.1. Camera Inspections
• 6.6.5.6.2. Radar Inspections
• 6.6.5.6.3. Monitor Panel And Controller Cleaning
• 6.6.5.6.4. Camera Cleaning
• 6.6.6. FUEL DEPLETION
• 6.6.7. SAFE PARKING PROCEDURES
• 6.6.8. NORMAL ENGINE SHUTDOWN PROCEDURE
• 6.7. DISABLED TRUCK CONNECTORS
• 6.7.1. GENERAL INFORMATION
• 6.7.2. STEERING AND BRAKE SYSTEM
• 6.7.3. HOIST SYSTEM
• 6.8. TOWING
• 6.8.1. SPECIAL WIRING HARNESS
• 6.8.2. TOWING PROCEDURE
• 6.9. PAYLOAD METER IV SYSTEM
• 6.9.1. GENERAL INFORMATION
• 6.9.2. COMPONENT DESCRIPTION
• 6.9.3. SCOREBOARD
• 6.9.4. OPERATORS DISPLAY AND SWITCH
• 6.9.5. PAYLOAD OPERATION CALCULATION
• 6.9.6. SOURCES FOR PAYLOAD ERROR
• 6.9.7. Clean Truck Tare
• 6.9.8. DOWNLOADING HAUL CYCLE DATA
• 6.9.9. VIEWING ALARM DATA
• 6.9.10. DOWNLOADING ALARM DATA
• 6.10. AUTOMATIC LUBRICATION SYSTEM
• 6.10.1. GENERAL INFORMATION
• 6.10.2. COMPONENT DESCRIPTION
• 6.10.3. SYSTEM OPERATION
• 6.10.4. PREVENTIVE MAINTENANCE PROCEDURES
• 6.10.5. SYSTEM CHECKOUT
• 7. OPERATOR CAB AND CONTROLS
• 7.1. CAB INTERIOR
• 7.2. STEERING WHEEL AND CONTROLS
• 7.3. PEDALS
• 7.4. CENTER CONSOLE
• 7.5. DIAGNOSTIC PORTS
• 7.6. OPERATOR SEAT, STANDARD
• 7.7. PASSENGER SEAT, PREMIUM (if equipped)
• 7.8. INSTRUMENT PANEL
• 7.9. HEATER/AIR CONDITIONER CONTROLS
• 7.10. MULTIFUNCTION OPERATOR DISPLAY (MOD)
• 7.10.1. STATUS INDICATORS
• 7.10.1.1. Snapshot In Progress
• 7.10.1.2. Retractable Ladder Down
• 7.10.1.3. High Beam Headlights
• 7.10.1.4. Turn Signal Indicators
• 7.10.1.5. Assisted Brake Management (ABM)
• 7.10.1.6. Wheel Brake Lock
• 7.10.1.7. Directional Control Lever Position
• 7.10.1.8. Parking Brake
• 7.10.1.9. Body Up
• 7.10.1.10. Seat Belt Warning
• 7.10.1.11. Pantograph Up
• 7.10.1.12. Pantograph Energized
• 7.10.1.13. Drive System Temperature High
• 7.10.1.14. Engine Warm Up
• 7.10.1.15. No DC Link Voltage
• 7.10.1.16. Retarding Grid Dryer
• 7.10.1.17. No Propel
• 7.10.1.18. Propel System Not Ready
• 7.10.1.19. Engine Shutdown Delay
• 7.10.1.20. Dynamic Retarding
• 7.10.1.21. Service Brake
• 7.10.1.22. Speed Control
• 7.10.1.23. Traction Control OFF
• 7.11. DIGITAL DISPLAY OPERATIONS
• 7.11.1. DIGITAL DISPLAY MENUS
• 7.11.2. ACTIVE WARNINGS MENU
• 7.11.3. MENU SYSTEM OUTLINE
• 7.11.4. TRUCK DATA MENU
• 7.11.5. DIAGNOSTICS MENU
• 7.11.6. PAYLOAD MENU
• 7.11.7. SETTINGS MENU
• 7.12. KOMTRAX Plus 2
• 7.12.1. KOMTRAX Plus 2 OPERATION
• 7.13. IRIDIUM
• 7.14. KOMATSU WIRELESS BRIDGE (KWB)
• 7.14.1. ONBOARD CONTROLLER ACCESS
• 7.15. FUSES AND CIRCUIT BREAKERS
• 7.15.1. VEHICLE ELECTRICAL CENTER 89
• 7.15.2. VEHICLE ELECTRICAL CENTER 90
• 7.15.3. VEHICLE ELECTRICAL CENTER 91
• 7.15.4. VEHICLE ELECTRICAL CENTER 92
• 7.16. CIRCUIT BREAKERS
• 8. LUBRICATION AND SERVICE
• 8.1. GENERAL INFORMATION
• 8.1.1. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 8.1.2. HYDRAULIC SYSTEM SERVICE
• 8.1.3. WHEEL MOTOR SERVICE
• 8.1.4. COOLANT LEVEL SERVICE
• 8.1.5. CAB AIR FILTER SERVICE
• 8.1.6. FUEL SYSTEM SERVICE
• 8.1.7. INTAKE AIR CLEANER SERVICE
• 8.1.8. FRONT WHEEL HUB SERVICE
• 8.1.9. QUICK FILL SERVICE CENTER
• 8.1.10. TIE ROD INSPECTION AND TORQUE PROCEDURE
• 8.1.11. LUBRICATE TRACTION ALTERNATOR BEARING
• 8.1.12. CHECK AUTOMATIC LUBRICATION (AUTOLUBE) SYSTEM PUMP OIL LEVEL
• 8.1.13. CHANGE AUTOMATIC LUBRICATION (AUTOLUBE) SYSTEM PUMP OIL
• 8.2. LUBRICATION CHART
• 8.3. PERIODIC REPLACEMENT OF DEFINED LIFE PARTS
• 8.4. INITIAL 50 HOUR LUBRICATION AND MAINTENANCE
• 8.5. INITIAL 100 HOUR LUBRICATION AND MAINTENANCE
• 8.6. EVERY 250 HOUR LUBRICATION AND MAINTENANCE
• 8.7. EVERY 500 HOUR LUBRICATION AND MAINTENANCE
• 8.8. EVERY 1000 HOURS LUBRICATION AND MAINTENANCE
• 8.9. EVERY 2000 HOUR LUBRICATION AND MAINTENANCE INSPECTION
• 8.10. EVERY 2500 HOUR MAINTENANCE
• 8.11. EVERY 3000 HOUR LUBRICATION AND MAINTENANCE
• 8.12. EVERY 5000 HOUR MAINTENANCE
• 8.13. EVERY 6000 HOUR MAINTENANCE
• 8.14. EVERY 6500 HOUR MAINTENANCE
• 8.15. EVERY 18000 HOUR MAINTENANCE
• 9. SPECIFICATIONS
• 9.1. MAJOR COMPONENT DESCRIPTION
• 9.1.1. Truck and Engine
• 9.1.2. Traction Alternator
• 9.1.3. Cooling Group and Wheel Cooling Blowers
• 9.1.4. Main Control Cabinet
• 9.1.5. AC Induction Traction Motorized Wheels
• 9.1.6. Suspension
• 9.1.7. Operators Cab
• 9.1.8. Power Steering
• 9.1.9. Dynamic Retarding
• 9.1.10. Brake System
• 9.2. SPECIFICATIONS
• 9.2.1. Engine
• 9.2.2. AC Electric Drive System
• 9.2.3. Dynamic Retarding
• 9.2.4. Battery Electric System
• 9.2.5. Service Capacities
• 9.2.6. Hydraulic Systems
• 9.2.7. Service Brakes
• 9.2.8. Steering
• 9.2.9. Standard Dump Body Capacities and Dimensions
• 9.2.10. Tires
• 9.2.11. Weight Distribution
• 9.2.12. Overall Truck Dimensions
• 10. RADIO
• 10.1. AM/FM RADIO / MP3 / USB / iPOD / AUX PLAYER
• 10.1.1. USB Connection Port
• 10.1.2. Phone/Bluetooth Button
• 10.1.3. Digital Display
• 10.1.4. DISP (Display) Button
• 10.1.5. SRC/PWR/ESC (Source/Power/Escape) Button
• 10.1.6. Volume Knob/OK Button
• 10.1.7. NEXT Button
• 10.1.8. PREV (Previous) Button
• 10.1.9. Preset Buttons
• 10.1.10. RDM (Random) Button
• 10.1.11. RPT (Repeat) Button
• 10.1.12. Mute/Play/Pause Button
• 10.1.13. Browse Button
• 10.1.14. SCAN/ASCN (Scan/Autoscan) Button
• 10.1.15. Auxiliary Jack Port