Komatsu 980E-5SE Dump Truck Field Assembly Instruction CEAW013603

Description

• Model List:
  • 980E-5SE Dump Truck

• 1. FIELD ASSEMBLY MANUAL 980E5SE DUMP TRUCK
• 2. Contents
• 3. FOREWORD
• 3.1. Foreword
• 3.2. Safety Alert Symbol and Signal Words
• 4. SAFETY RULES, TOOLS AND EQUIPMENT
• 4.1. Safety rules
• 4.2. Tools and equipment for assembly
• 4.3. Assembly schedule
• 5. TRUCK COMPONENTS AND SPECIFICATIONS
• 5.1. Truck components
• 5.2. Specifications
• 6. MAJOR COMPONENT WEIGHTS
• 6.1. Major component weights
• 7. FIELD WELDING FOR ASSEMBLY OR REPAIR
• 7.1. Introduction
• 7.2. General repair procedures
• 8. RECEIVING AND ASSEMBLY PREPARATION
• 8.1. Parts preparation
• 9. CHASSIS ASSEMBLY
• 9.1. Assembly introduction
• 9.2. Chassis Assembly
• 10. FINAL ASSEMBLY
• 10.1. Final assembly general information
• 11. FINAL CHECKOUT
• 11.1. Perform final checkout
• 12. APPENDIX
• 12.1. Appendix
• 12.2. Torque Specifications
• 12.3. Suspension Oiling and Charging Procedures (58E6002200_04)
• 12.4. Suspension Oiling and Charging Block Kit Installation Procedure (FAM1210)
• 12.5. Oil and Nitrogen Specifications Chart (FAM1204)
• 12.6. Parking Brake Bleeding/Flushing Procedure (FAM1801)
• 12.7. Engine Emissions AfterTreatment System (FAM0251)
• 12.8. ToeIn Adjustment (FAM1306)
• 12.9. Seat Belts And Tethers Checkout Procedure (SM2700_03)
• 12.10. Electric Checkout Procedure (58F0605820_01)
• 12.11. Interface Module Checkout Procedure (58D0603030_02)
• 12.12. Additional Electrical Checkout for Trucks with IM Controls (EM7279_01)
• 12.13. Hydraulic System Checkout Procedure (58B6020400_02)
• 12.14. Brake System Checkout Procedure (58B6040170_01)
• 12.15. Fan Clutch Checkout Procedure (58F9000370_02)
• 12.16. MOD Checkout Procedure (58B0608810_01)
• 12.17. PreShift Brake Test Test Procedure (58E0609750_01)
• 12.18. Payload Meter IV Checkout Procedure (58B0602400_06)
• 12.19. Blower Rotor Lock Installation (58B0120120_00)
• 12.20. Alternator Lock Assembly Checkout Procedure (58E0100190_02)
• 12.21. Komtrax Plus2 Shop Setup Procedure (58F0605240_01)
• 12.22. Komtrax Plus2 Site Setup Precedure (58F0605250_01)
• 12.23. KomVision Checkout Procedure (58E4310000_03)
• 12.24. Komatsu Wireless Bridge Checkout Procedure (58F0680500)
• 12.25. Retractable Ladder System Checkout Procedure (58E0010491_00)
• 12.26. Auto Lube System (58F9000300_02)
• 12.27. Automatic Lubrication System (FAM1405)
• 12.28. Automatic Lubrication System Priming (FAM1406)
• 12.29. Air Conditioning System Checkout Procedure (EM4003_02)
• 12.30. MEMS Checkout (58F0605730_01)
• 12.31. FIELD ASSEMBLY INSPECTION REPORT (CEAW009902)
• 12.32. HOUR POSTCOMMISSIONING CHECKSHEET (CEAW010002)