Komatsu BR200R-1 Mobile Waste Recycler Operation and Maintenance Manual SEAM006500

Description

• Model List:
  • BR200R-1 Mobile Waste Recycler

• 1. COVER
• 2. FOREWORD
• 3. SAFETY INFORMATION
• 4. TO THE USER
• 5. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 6. CONTENTS
• 7. SAFETY
• 7.1. GENERAL PRECAUTIONS
• 7.2. PRECAUTIONS DURING OPERATION
• 7.2.1. BEFORE STARTING ENGINE
• 7.2.2. OPERATING MACHINE
• 7.2.3. CRUSHER (CRUSHING) OPERATIONS
• 7.2.4. TRANSPORTATION
• 7.2.5. BATTERY
• 7.3. PRECAUTIONS FOR MAINTENANCE
• 7.4. POSITION FOR ATTACHING SAFETY LABELS
• 8. OPERATION
• 8.1. GENERAL VIEW
• 8.2. INSTRUMENTS AND CONTROLS
• 8.2.1. ELECTRONIC VEHICLE MONITORING SYSTEM
• 8.2.2. SWITCH UNIT
• 8.2.3. CAP WITH LOCK
• 8.2.4. DUST INDICATOR
• 8.2.5. FUSIBLE LINK
• 8.2.6. FUSE
• 8.2.7. HANDLING OF ACCUMULATOR
• 8.3. OPERATING PROCEDURES
• 8.3.1. ASSEMBLING AND DISASSEMBLING PROCEDURES OF FEED HOPPER
• 8.3.2. CHECKS BEFORE STARTING
• 8.3.3. STARTING THE ENGINE
• 8.3.4. AFTER STARTING THE ENGINE
• 8.3.5. STARTING THE VEHICLE
• 8.3.6. STEERING(CHANGING THE COURSE)
• 8.3.7. STOPPING THE VEHICLE
• 8.3.8. STARTING CRUSHER OPERATIONS
• 8.3.9. TYPE OF DEBRIS AND ADJUSTMENT OF ENGINE SPEED AND FEEDER SPEED
• 8.3.10. SPRINKLER
• 8.3.11. END OF OPERATION
• 8.3.12. AFTER END OF OPERATION
• 8.3.13. STOPPING THE ENGINE
• 8.3.14. INSPECTION AFTER STOP OF ENGINE
• 8.3.15. AUTOMATIC STOP OF BELT CONVEYOR
• 8.4. PRECAUTIONS DURING OPERATION OF CRUSHER
• 8.4.1. PRECAUTIONS CONCERNING ADHESION OF EARTH AND SAND AND STRIKING BOARD
• 8.4.2. GRAIN SIZE OF PRODUCT
• 8.4.3. OTHER PRECAUTIONS
• 8.5. TRANSPORTATION
• 8.6. LONGTERM STORAGE
• 9. MAINTENANCE
• 9.1. GENERAL INSTRUCTIONS ON MAINTENANCE OPERATIONS
• 9.2. AIR BLEEDING FROM CIRCUIT
• 9.2.1. AIR BLEEDING IN THE MAIN PUMP
• 9.2.2. AIR BLEEDING IN THE SUBPUMP
• 9.2.3. STARTING THE ENGINE
• 9.2.4. AIR BLEEDING IN THE CRUSHER MOTOR
• 9.2.5. AIR BLEEDING IN THE PLATE FEEDER MOTOR
• 9.2.6. AIR BLEEDING IN THE BELT CONVEYOR MOTOR
• 9.2.7. AIR BLEEDING IN THE TRAVEL MOTOR
• 9.2.8. STARTING OPERATIONS
• 9.3. OIL FILLER AND OIL LEVEL GAUGE
• 9.4. STANDARD BOLTS AND NUTS
• 9.5. MAINTENANCE TABLE
• 9.6. PERIODIC MAINTENANCE
• 9.6.1. CHECKS BEFORE STARTING
• 9.6.2. EVERY 100 HOURS SERVICE
• 9.6.3. EVERY 250 HOURS SERVICE
• 9.6.4. EVERY 500 HOURS SERVICE
• 9.6.5. MAINTENANCE EVERY 1000 HOURS
• 9.6.6. EVERY 2000 HOURS SERVICE
• 9.6.7. EVERY 4000 HOURS SERVICE
• 9.7. WHEN REQUIRED
• 9.7.1. CHECK,CLEANING AND REPLACEMENT OF AIR CLEANER
• 9.7.2. CLEANING OF THE INSIDE OF THE COOLING SYSTEM
• 9.7.3. TENSION CHECK AND ADJUSTMENT FOR THE TRACK SHOE
• 9.7.4. INSPECTION,ADJUSTMENT AND REPLACEMENT OF CRUSHER
• 9.7.5. INSPECTION AND ADJUSTMENT OF BELT CONVEYOR
• 9.8. WEAR PARTS
• 9.8.1. WEAR PARTS RELATED TO THE BODY
• 9.8.2. PARTS RELATED TO CRUSHER
• 9.8.3. WEAR PARTS RELATED TO THE PRIMARY BELT CONVEYOR
• 9.9. USAGE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 9.10. PERIODIC REPLACEMENT OF SAFETY PARTS
• 9.11. TROUBLESHOOTING
• 9.11.1. CRUSHER
• 9.11.2. ELECTRICAL EQUIPMENT
• 9.11.3. ENGINE
• 9.11.4. ENGINE(CONTINUED FROM THE PREVIOUS PAGE)
• 9.11.5. BODY
• 9.11.6. BELT CONVEYOR
• 10. SPECIFICATIONS AND CIRCUIT DIAGRAMS
• 10.1. EXTERNAL VIEW
• 10.2. SPECIFICATIONS
• 10.3. HYDRAULIC CIRCUIT
• 10.4. ELECTRIC CIRCUIT
• 11. OPTIONS
• 11.1. HANDLING OF HYDRAULIC SECONDARY BELT CONVEYOR
• 11.1.1. SPECIFICATIONS
• 11.1.2. EXTERNAL VIEW
• 11.1.3. PROCEDURE FOR INSTALLING THE INCLINED LEG
• 11.1.4. PRECAUTIONS CONCERNING OPERATION
• 11.1.5. INSPECTION,MAINTENANCE AND ADJUSTMENT
• 11.1.6. TROUBLESHOOTING
• 11.1.7. DETAILS OF HYDRAULIC SECONDARY BELT CONVEYOR WEAR PARTS
• 11.2. HANDLING OF HYDRAULIC SORTER
• 11.2.1. SPECIFICATIONS
• 11.2.2. EXTERNAL VIEW
• 11.2.3. CAUTIONS ON SAFETY
• 11.2.4. PRECAUTIONS CONCERNING OPERATION
• 11.2.5. INSPECTION AND ADJUSTMENT
• 11.2.6. TROUBLESHOOTING
• 11.2.7. INSPECTION TABLE
• 11.2.8. WEAR PARTS LIST OF MAGNETIC SORTER
• 11.3. HYDRAULIC VIBRATING SCREEN
• 11.3.1. SPECIFICATION
• 11.3.2. EXTERNAL VIEW
• 11.3.3. CAUTIONS TO BE NOTED FOR SAFETY
• 11.3.4. PRECAUTIONS DURING OPERATION
• 11.3.5. TROUBLESHOOTING
• 11.3.6. CONSUMABLES
• 11.3.7. OTHERS
• 11.4. HYDRAULIC HAND BREAKER
• 11.5. CONNECTION OF OPTION HYDRAULIC HOSE
• 11.6. TROUBLESHOOTING OF OPTION SYSTEM