Komatsu BR580JG-1 Mobile Crusher Field Assembly Instruction GEN00064-01

Description

• Model List:
  • BR580JG-1 Mobile Crusher

• 1. COVER
• 2. PREFACE
• 3. CONTENTS
• 4. SPECIFICATIONS
• 5. PRECAUTIONS FOR FIELD ASSEMBLY
• 6. OUTLINE OF WORK PROCESS
• 7. FLOW OF ASSEMBLY PROCEDURE
• 8. KIT LAYOUT DRAWING
• 9. PACKING POSTURE FOR TRANSPORTATION
• 10. LIST OF TOOLS FOR FIELD ASSEMBLING
• 11. TIGHTENING TORQUE
• 12. COATING MATERIALS LIST
• 13. LIST OF SEPARATELY SHIPPED PARTS
• 14. ASSEMBLY PROCEDURE
• 14.1. A 1. PREPARATION FOR INSTALLATION OF CRUSHER ASSEMBLY
• 14.2. A 2. INSTALLATION OF CRUSHER ASSEMBLY
• 14.3. A 3. INSTALLATION OF STEPS
• 14.4. A 4. INSTALLATION OF HANDRAILS
• 14.5. A 5. INSTALLATION OF FLOOR
• 14.6. A 6. INSTALLATION OF CRUSHER MOTOR HOSES
• 14.7. A 7. INSTALLATION OF LOCK CYLINDER HOSES
• 14.8. A 8. INSTALLATION OF CRUSHER WIRING
• 14.9. A 9. INSTALLATION OF CRUSHER COVERS
• 14.10. A10. INSTALLATION OF GUARD ASSEMBLY
• 14.11. A11. INSTALLATION OF DUST PLATE ASSEMBLY
• 14.12. A12. INSTALLATION OF SECOND CHUTES
• 14.13. A13. INSTALLATION OF FEEDER MOTOR
• 14.14. A14. POSTURE OF OPEN/CLOSE HOPPER
• 14.15. A15. INSTALLATION OF HOPPER (R.H.)
• 14.16. A16. INSTALLATION OF HOPPER (L.H.)
• 14.17. A17. INSTALLATION OF HOPPER (REAR)
• 14.18. A18. INSTALLATION OF HOPPER PINS
• 14.19. A19. TIGHTENING OF HOPPER MOUNTING BOLTS
• 14.20. A20. GREASING OF HOPPER
• 14.21. A21. INSTALLATION OF FIXED HOPPER (IF EQUIPPED)
• 14.22. A22. INSTALLATION OF CONVEYOR
• 14.23. A23. INSTALLATION OF CONVEYOR PIPING
• 14.24. A24. POSTURE OF CONVEYOR
• 14.25. A25. ADJUSTMENT OF CONVEYOR TENSION
• 14.26. A26. ADJUSTMENT OF CONVEYOR SNAKING
• 14.27. A27. ADJUSTMENT OF CONVEYOR SCRAPER
• 14.28. A28. ADJUSTMENT OF INSTALLATION OF RETURN ROLLER GUARD
• 14.29. A29. ADJUSTMENT OF MUCK DISCHARGE CONVEYOR SCRAPER (IF EQUIPPED)
• 14.30. A30. INSTALLATION OF MAGNETIC SEPARATOR ASSEMBLY
• 14.31. A31. INSTALLATION OF REAR COVER FLOOR
• 14.32. A32. INSTALLATION OF TAIL PIPE
• 14.33. A33. INSTALLATION OF ROTARY LAMP AND WORKING LAMP ASSEMBLY
• 14.34. A34. INSTALLATION OF ROTARY LAMP AND WORKING LAMP WIRING
• 14.35. A35. ADJUSTMENT OF MIRRORS
• 14.36. A36. INSTALLATION OF RESERVOIR TANK COVER
• 14.37. A37. INSTALLATION OF FUEL TANK COVER
• 15. CHECK AND MAINTENANCE PROCEDURES AFTER COMPLETION OF ASSEMBLY
• 15.1. M1. CHECK FUEL, COOLANT AND LUBRICANTS
• 15.2. M2. AIR BLEEDING FROM HYDRAULIC CIRCUITS
• 15.3. M3. REPLACEMENT OF RETURN FILTER (STANDARD FILTER TO FLUSHING FILTER)
• 15.4. M4. FLUSHING OF HYDRAULIC CIRCUIT
• 16. FIELD ASSEMBLY INSPECTION REPORT