Komatsu CD110R-1 Crawler Carrier Operation and Maintenance Manual SEAM039000T

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Komatsu CD110R-1 Crawler Carrier Operation and Maintenance Manual SEAM039000T

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: SEAM039000T
Format: PDF
Size: 5.1MB
Number of Pages: 202

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- CD110R-1 Crawler Carrier

1. COVER
2. FOREWORD
2.1. FOREWORD
2.2. SAFETY INFORMATION
2.3. INTRODUCTION
2.3.1. FRONT/REAR,LEFT/RIGHT DIRECTIONS OF MACHINE
2.4. NECESSARY INFORMATION
2.4.1. MACHINE SERIAL NO.PLATE AND POSITION
2.4.2. ENGINE SERIAL NO.PLATE AND POSITION
2.4.3. POSITION OF SERVICE METER
2.4.4. TABLE OF ENTER SERIAL NO.AND DISTRIBUTOR
3. CONTENTS
4. SAFETY
4.1. SAFETY
4.2. SAFETY LABELS
4.2.1. POSITIONS OF SAFETY PICTOGRAMS
4.2.2. SAFETY LABELS
4.3. GENERAL PRECAUTIONS
4.3.1. SAFETY RULES
4.3.2. IF ABNORMALITIES ARE FOUND
4.3.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
4.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
4.3.5. SAFETY FEATURES
4.3.6. KEEP MACHINE CLEAN
4.3.7. INSIDE OPERATORS COMPARTMENT
4.3.8. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
4.3.9. HANDRAILS AND STEPS
4.3.10. MOUNTING AND DISMOUNTING
4.3.11. CRUSHING OR CUTTING PREVENTION
4.3.12. PREVENTION OF BURNS
4.3.13. FIRE PREVENTION
4.3.14. ACTION IF FIRE OCCURS
4.3.15. WINDOW WASHER LIQUID
4.3.16. PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)
4.3.17. PRECAUTIONS FOR ATTACHMENTS
4.3.18. CAB WINDOW GLASS
4.3.19. UNAUTHORIZED MODIFICATION
4.3.20. SAFETY AT WORKSITE
4.3.21. WORKING ON LOOSE GROUND
4.3.22. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
4.3.23. ENSURE GOOD VISIBILITY
4.3.24. VENTILATION FOR ENCLOSED AREAS
4.3.25. CHECKING SIGNALMANS SIGNALS AND SIGNS
4.3.26. EMERGENCY EXIT FROM OPERATORS CAB
4.3.27. BE CAREFUL ABOUT ASBESTOS DUST
4.4. PRECAUTIONS FOR OPERATION
4.4.1. STARTING ENGINE
4.4.1.1. CHECKS BEFORE STARTING ENGINE
4.4.1.2. PRECAUTIONS WHEN STARTING
4.4.1.3. PRECAUTIONS IN COLD AREAS
4.4.2. OPERATION
4.4.2.1. CHECK BEFORE OPERATION
4.4.2.2. PRECAUTIONS WHEN CHANGING DIRECTION
4.4.2.3. PRECAUTIONS WHEN TRAVELING
4.4.2.4. TRAVELING ON SLOPES
4.4.2.5. PRECAUTIONS WHEN OPERATIONS DUMP BODY
4.4.2.6. OPERATIONS ON SLOPES
4.4.2.7. PROHIBITED OPERATIONS
4.4.2.8. OPERATE CAREFULLY ON SNOW
4.4.2.9. PARKING MACHINE
4.4.3. TRANSPORTATION
4.4.3.1. LOADING AND UNLOADING
4.4.3.2. SHIPPING
4.4.4. BATTERY
4.4.4.1. BATTERY HAZARD PREVENTION
4.4.4.2. STARTING WITH BOOSTER CABLE
4.4.5. TOWING
4.4.5.1. WHEN TOWING
4.5. PRECAUTIONS FOR MAINTENANCE
4.5.1. WARNING TAG
4.5.2. KEEP WORK PLACE CLEAN AND TIDY
4.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
4.5.4. STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
4.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
4.5.6. PROPER TOOLS
4.5.7. PERSONNEL
4.5.8. PRECAUTIONS FOR WORK UNDER MACHINE
4.5.9. NOISE
4.5.10. PRECAUTIONS WHEN USING HAMMER
4.5.11. REPAIR WELDING
4.5.12. REMOVING BATTERY TERMINAL
4.5.13. PRECAUTIONS WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
4.5.14. DO NOT DISASSEMBLE RECOIL SPRING
4.5.15. PRECAUTION WITH HIGHPRESSURE OIL
4.5.16. HANDLING HIGHPRESSURE HOSES
4.5.17. WASTE MATERIAL
4.5.18. MAINTENANCE FOR CAR COOLER
4.5.19. COMPRESSED AIR
4.5.20. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
5. OPERATION
5.1. GENERAL VIEW
5.1.1. GENERAL VIEW OF MACHINE
5.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
5.2. EXPLANATION OF COMPONENTS
5.2.1. MACHINE MONITOR
5.2.2. SWITCHES
5.2.3. CONTROL LEVERS AND PEDALS
5.2.4. WINDSHIELD
5.2.5. SLIDING DOOR
5.2.6. SLIDING WINDOW
5.2.7. EMERGENCY ESCAPE HAMMER
5.2.8. CAP,COVER WITH LOCK
5.2.9. BODY SUPPORT ROD
5.2.10. FUSE
5.2.11. FUSIBLELINK
5.2.12. POWER SUPPLY TAKEOFF PORT
5.2.13. CONTROLLER
5.2.14. AIR CONDITIONER CONTROLS
5.2.15. OPERATION MANUAL STORAGE
5.2.16. TOOL BOX
5.2.17. GREASE PUMP HOLDER
5.2.18. HOT AND COOL BOX
5.2.19. ASHTRAY
5.3. OPERATION
5.3.1. CHECK BEFORE STARTING ENGINE,ADJUST
5.3.2. STARTING ENGINE
5.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
5.3.4. STOPPING ENGINE
5.3.5. CHECK AFTER STOPPING ENGINE
5.3.6. MACHINE OPERATION
5.3.7. STEERING MACHINE
5.3.8. SWINGING
5.3.9. OPERATING DUMP BODY
5.3.10. PROHIBITIONS FOR OPERATION
5.3.11. PRECAUTIONS FOR OPERATION
5.3.12. PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
5.3.13. PARKING MACHINE
5.3.14. CHECK AFTER FINISHING WORK
5.3.15. LOCKING
5.3.16. RUBBER SHOES
5.4. TRANSPORTATION
5.4.1. LOADING,UNLOADIGN WORK
5.4.2. LIFTING MACHINE
5.5. COLD WEATHER OPERATION
5.5.1. PRECAUTIONS FOR LOW TEMPERATURE
5.5.2. AFTER COMPLETION OF WORK
5.5.3. AFTER COLD WEATHER
5.6. LONGTERM STORAGE
5.6.1. BEFOR STORAGE
5.6.2. DURING STORAGE
5.6.3. AFTER STORAGE
5.7. TROUBLESHOOTING
5.7.1. AFTER RUNNING OUT OF FUEL
5.7.2. TOWING THE MACHINE
5.7.3. LIGHTWEIGHT TOWING HOOK
5.7.4. IF BATTERY IS DISCHARGED
5.7.5. OTHER TROUBLE
6. MAINTENANCE
6.1. GUIDE TO MAINTENANCE
6.2. OUTLINE OF SERVICE
6.2.1. HANDLING OIL,FUEL,COOLANT,AND PERFORMING OIL CLINIC
6.2.2. RELATING TO ELECTRIC SYSTEM
6.3. WEAR PARTS
6.3.1. WEAR PARTS LIST
6.4. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
6.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
6.5.1. TORQUE LIST
6.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
6.6.1. SAFETY CRITICAL PARTS
6.7. MAINTENANCE SCHEDULE CHART
6.7.1. MAINTENANCE SCHEDULE CHART
6.8. SERVICE PROCEDURE
6.8.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
6.8.2. WHEN REQUIRED
6.8.2.1. CHECK,CLEAN AND REPLACE AIR CLEANER ELEMENT
6.8.2.2. CLEAN INSIDE OF COOLING SYSTEM
6.8.2.3. CHECK RUBBER SHOES
6.8.2.4. CHECK AND ADJUST TRACK TENSION
6.8.2.5. REPLACE RUBBER SHOES
6.8.2.6. CHECK AND MAINTENANCE AIR CONDITIONER
6.8.2.7. CHECK WINDOW WASHER FLUID LEVEL,ADD FLUID
6.8.3. CHECK BEFORE STARTING
6.8.4. EVERY 50 HOURS SERVICE
6.8.4.1. DRAIN WATER,SEDIMENT FROM FUEL TANK
6.8.5. EVERY 100 HOURS SERVICE
6.8.5.1. LUBRICATING
6.8.5.2. CHECK OIL LEVEL IN SWING MACHINERY CASE,ADD OIL
6.8.6. EVERY 250 HOURS SERVICE
6.8.6.1. CHANGE OIL IN ENGINE OIL PAN,REPLACE ENGINE OIL FILTER CARTRIDGE
6.8.6.2. CHECK OIL LEVEL IN FINAL DRIVE CASE,ADD OIL
6.8.6.3. CHECK LEVEL OF BATTERY ELECTROLYTE
6.8.6.4. REPLACE HYDRAULIC FILTER ELEMENT
6.8.6.5. CHECK FAN BELT TENSION,ADJUST
6.8.6.6. CHECK WATER PUMP BELT TANSION,ADJUST
6.8.6.7. CHECK AIR COMPRESSOR BELT TANSION,ADJUST
6.8.7. EVERY 500 HOURS SERVICE
6.8.7.1. REPLACE FUEL FILTER CARTRIDGE
6.8.7.2. CHECK SWING PINION GREASE LEVEL,ADD GREASE
6.8.7.3. GREASE SWING CIRCLE
6.8.7.4. CLEAN AND INSPECT RADIATOR FINS,OIL COOLER FINS,AFTER COOLER FINS,CONDONSER FINS
6.8.7.5. CLEAN AIR CONDITIONER RECIRC FILTER
6.8.7.6. REPLACE HYDRAULIC TANK BREATHER ELEMENT
6.8.8. EVERY 1000 HOURS SERVICE
6.8.8.1. CHANGE OIL IN SWING MACHINERY CASE
6.8.8.2. CHECK OIL LEVEL IN DAMPER CASE,ADD OIL
6.8.8.3. CHECK ALL TIGHTENING PARTS OF TURBOCHARGER
6.8.8.4. CHECK PLAY OF TURBOCHARGER ROTOR
6.8.9. EVERY 2000 HOURS SERVICE
6.8.9.1. CHANGE OIL IN FINAL DRIVE CASE
6.8.9.2. CHANGE OIL IN HYDRAULIC TANK AND CLEAN STRAINER
6.8.9.3. CHECK ALTERNATOR,STARTING MOTOR
6.8.9.4. CHECK ENGINE VALVE CLEARANCE,ADJUST
6.8.9.5. CLEAN,CHECK TURBOCHARGER
6.8.9.6. CHECK VIBRATION DAMPER
6.8.9.7. CLEAN ENGINE BREATHER
6.8.10. EVERY 4000 HOURS SERVICE
6.8.10.1. CHECK WATER PUMP
7. SPECIFICATIONS
7.1. SPECIFICATIONS
8. ATTACHMENTS,OPTIONS
8.1. EQUIPPING FIRE EXTINGUISHER
9. INDEX

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