Komatsu GD555-5 Motor Grader Operation and Maintenance Manual EEAM029102

Description

• Model List:
  • GD555-5 Motor Grader

• 1. FOREWORD
• 1.1. BEFORE READING THIS MANUAL
• 1.2. SAFETY INFORMATION
• 1.2.1. NOISE
• 1.2.2. VIBRATION
• 1.3. INTENDED USE
• 1.3.1. USE OF MACHINE
• 1.3.2. DIRECTIONS OF MACHINE
• 1.3.3. VISIBILITY FROM OPERATORS SEAT
• 1.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 1.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 1.4.2. EPA REGULATIONS, ENGINE NUMBER PLATE
• 1.4.3. SERVICE METER POSITION
• 1.4.4. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 1.4.5. MACHINE SERIAL NUMBER PLATE (according directive 2006/42/EC)
• 1.4.6. Declaration of conformity (Directive 2006/42/EC)
• 1.5. ATTACHMENTS, OPTIONS
• 1.6. INDEX
• 1.7. COLOPHON
• 2. SAFETY
• 2.1. SAFETY INFORMATION
• 2.2. SAFETY LABELS
• 2.2.1. POSITION FOR ATTACHING SAFETY LABELS
• 2.2.2. SAFETY LABELS
• 2.3. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
• 2.3.1. PRECAUTIONS BEFORE STARTING OPERATION
• 2.3.2. PREPARATIONS FOR SAFE OPERATION
• 2.3.3. FIRE PREVENTION
• 2.3.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
• 2.3.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
• 2.3.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
• 2.3.7. UNAUTHORIZED MODIFICATION
• 2.3.8. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
• 2.3.9. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
• 2.4. PRECAUTIONS FOR OPERATION
• 2.4.1. PRECAUTIONS FOR JOBSITE
• 2.4.2. STARTING ENGINE
• 2.4.3. OPERATION
• 2.4.4. TRANSPORTATION
• 2.4.5. TOWING
• 2.5. PRECAUTIONS FOR MAINTENANCE
• 2.5.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
• 2.5.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
• 2.5.3. TIRES
• 2.5.4. DISMANTLING THE MACHINE END OF SERVICE LIVE
• 3. OPERATION
• 3.1. GENERAL VIEW
• 3.1.1. GENERAL VIEW OF MACHINE
• 3.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 3.2. EXPLANATION OF COMPONENTS
• 3.2.1. MONITOR PANEL
• 3.2.2. OTHER FUNCTIONS OF MACHINE MONITOR
• 3.2.3. SWITCHES
• 3.2.4. CONTROL LEVERS, PEDALS
• 3.2.5. DUST INDICATOR
• 3.2.6. ARTICULATE LOCK PIN
• 3.2.7. FUSE BOX
• 3.2.8. SLOW BLOW FUSE
• 3.2.9. ELECTRIC POWER TAKEOFF
• 3.2.10. HANDLING BATTERY DISCONNECTOR SWITCH
• 3.2.11. OPENING, CLOSING CAB DOORS
• 3.2.12. BACKUP ALARM
• 3.2.13. AM/FM RADIO
• 3.2.14. AIR CONDITIONER
• 3.2.15. OPERATION MANUAL STORAGE
• 3.2.16. TOOL BOX
• 3.2.17. GREASE PUMP HOLDER
• 3.2.18. CUP HOLDER
• 3.2.19. ASHTRAY
• 3.2.20. FIRE EXTINGUISHER
• 3.2.21. HANDLING MACHINES EQUIPPED WITH KOMTRAX
• 3.3. OPERATION
• 3.3.1. CHECK BEFORE STARTING ENGINE
• 3.3.2. STARTING ENGINE
• 3.3.3. OPERATIONS, CHECKS AFTER STARTING ENGINE
• 3.3.4. STOPPING ENGINE
• 3.3.5. CHECK AFTER STOPPING ENGINE
• 3.3.6. TRAVELING POSTURE FOR MACHINE
• 3.3.7. MOVING MACHINE OFF (FORWARD, REVERSE, SHIFTING GEAR), STOPPING
• 3.3.8. TURNING MACHINE
• 3.3.9. OPERATING WORK EQUIPMENT
• 3.3.10. WORK WHICH CAN BE CARRIED OUT USING A MOTOR GRADER
• 3.3.11. PRECAUTIONS WHEN OPERATION
• 3.3.12. ADJUSTING WORK EQUIPMENT POSTURE
• 3.3.13. PARKING MACHINE
• 3.3.14. CHECKS AFTER COMPLETION OF OPERATION
• 3.3.15. LOCKING
• 3.3.16. HANDLING THE TIRES
• 3.3.17. COMBINATION OF SNOW RADIAL TIRE AND CHAIN
• 3.4. TRANSPORTATION
• 3.4.1. STEPS FOR TRANSPORTATION
• 3.4.2. LOADING, UNLOADING WORK
• 3.4.3. PRECAUTIONS FOR LOADING
• 3.4.4. LIFTING MACHINE
• 3.5. COLD WEATHER OPERATION
• 3.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 3.5.2. CAUTIONS AFTER COMPLETION OF WORK
• 3.5.3. AFTER COLD WEATHER
• 3.6. LONGTERM STORAGE
• 3.6.1. BEFORE STORAGE
• 3.6.2. DURING STORAGE
• 3.6.3. AFTER STORAGE
• 3.7. TROUBLESHOOTING
• 3.7.1. AFTER RUNNING OUT OF FUEL
• 3.7.2. WHEN LEANING PIPING IS DAMAGED
• 3.7.3. TOWING THE MACHINE
• 3.7.4. IF BATTERY IS DISCHARGED
• 3.7.5. IF THE GEAR SHIFT LEVER OF THE TRANSMISSION HAS ANY TROUBLE
• 3.7.6. METHODS OF LOWERING WORK EQUIPMENTS AFTER THE ENGINE STOPS (RELEASE OF THE HYDRAULIC CIRCUIT PRESSURE FOR WORK EQUIPMENTS)
• 3.7.7. OTHER TROUBLE
• 4. MAINTENANCE
• 4.1. GUIDES TO MAINTENANCE
• 4.2. OUTLINES OF SERVICE
• 4.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 4.2.2. RELATING TO ELECTRIC SYSTEM
• 4.3. WEAR PARTS
• 4.3.1. WEAR PARTS LIST
• 4.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 4.4.1. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 4.4.2. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 4.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 4.5.1. TORQUE LIST
• 4.6. PERIODIC REPLACEMENT OF CRITICAL PARTS
• 4.6.1. CRITICAL PARTS
• 4.7. MAINTENANCE SCHEDULE CHART
• 4.7.1. MAINTENANCE SCHEDULE CHART
• 4.8. SERVICE PROCEDURE
• 4.8.1. INITIAL 250 HOURS SERVICE (only after the first 250 hours)
• 4.8.2. WHEN REQUIRED
• 4.8.3. CHECK BEFORE STARTING
• 4.8.4. EVERY 50 HOURS SERVICE
• 4.8.5. EVERY 250 HOURS SERVICE
• 4.8.6. EVERY 500 HOURS SERVICE
• 4.8.7. EVERY 1000 HOURS SERVICE
• 4.8.8. EVERY 2000 HOURS SERVICE
• 4.8.9. EVERY 4000 HOURS SERVICE
• 4.8.10. EVERY 8000 HOURS SERVICE
• 5. SPECIFICATIONS
• 5.1. SPECIFICATIONS
• 6. ATTACHMENTS, OPTIONS
• 6.1. GENERAL PRECAUTIONS
• 6.1.1. AUTHORIZED OPTIONAL EQUIPMENT
• 6.1.2. PRECAUTIONS RELATED TO SAFETY
• 6.1.3. PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT
• 6.2. HANDLING BLADE ACCUMULATOR
• 6.2.1. FEATURES OF BLADE ACCUMULATOR
• 6.2.2. METHOD OF OPERATING BLADE ACCUMULATOR