Komatsu HD1500-7 Dump Truck Operation and Maintenance Manual CEAM021704

Description

• Model List:
  • HD1500-7 Dump Truck

• 1. CEAM021704.pdf
• 1.1. FOREWORD
• 1.2. ALERTS PAGE
• 1.3. TABLE OF CONTENTS
• 1.4. FOREWARD 101
• 1.5. Alerts Page 102
• 1.6. TABLE OF CONTENTS 103
• 1.7. Truck Model Illustration 108
• 1.8. ABOUT THIS MANUAL 109
• 1.9. TORQUE TABLES AND CONVERSION CHARTS 121
• 1.10. SAFETY 201
• 1.11. HAUL ROADS 204
• 1.12. PRECAUTIONS DURING OPERATION 204
• 1.13. BEFORE STARTING THE ENGINE 204
• 1.14. OPERATING THE MACHINE 206
• 1.15. TOWING 209
• 1.16. WORKING NEAR BATTERIES 209
• 1.17. PRECAUTIONS FOR MAINTENANCE 2010
• 1.18. BEFORE PERFORMING MAINTENANCE 2010
• 1.19. DURING MAINTENANCE 2012
• 1.20. TIRES 2014
• 1.21. WHEN REPAIRS ARE NECESSARY 2015
• 1.22. ADDITIONAL JOB SITE RULES 2016
• 1.23. WARNINGS AND CAUTIONS 221
• 1.24. OPERATING INSTRUCTIONS 301
• 1.25. PREPARING FOR OPERATION 301
• 1.26. Walk Around Inspection 301
• 1.27. Cold Weather Heating System 304
• 1.28. ENGINE STARTUP 305
• 1.29. Cold Weather Starting 305
• 1.30. Jump Starting 306
• 1.31. EMERGENCY STEERING SYSTEM 306
• 1.32. Operation 306
• 1.33. PreOperation Testing 306
• 1.34. AFTER THE ENGINE HAS STARTED 307
• 1.35. MACHINE OPERATION SAFETY PRECAUTIONS 3010
• 1.36. LOADING 3011
• 1.37. TABLE OF CONTENTS
• 1.38. HAULING 3012
• 1.39. RETARDER OPERATION 3012
• 1.40. PASSING 3013
• 1.41. DUMPING 3013
• 1.42. Raising the Dump Body 3014
• 1.43. Lowering The Dump Body 3014
• 1.44. SAFE PARKING PROCEDURES 3015
• 1.45. TURNING OFF THE ENGINE 3015
• 1.46. SUDDEN LOSS OF ENGINE POWER 3016
• 1.47. Emergency Steering And Braking 3016
• 1.48. DISABLED TRUCK DUMPING PROCEDURE 3017
• 1.49. Hookup 3017
• 1.50. Raising the Body 3018
• 1.51. Lowering the Body 3018
• 1.52. DISABLED TRUCK STEERING AND BRAKING 3019
• 1.53. TOWING 3021
• 1.54. OPERATOR CAB AND CONTROLS 321
• 1.55. STEERING WHEEL AND CONTROLS 322
• 1.56. Horn Button 322
• 1.57. ARSC Set Lever 322
• 1.58. Telescoping/Tilt Wheel Lever 322
• 1.59. MultiFunction Turn Signal Lever 322
• 1.60. RETARDER CONTROL LEVER 323
• 1.61. SERVICE BRAKE PEDAL 324
• 1.62. ACCELERATOR PEDAL 324
• 1.63. INSTRUMENT PANEL 324
• 1.64. HEATER / AIR CONDITIONER CONTROLS 325
• 1.65. RETARDING CAPACITY CHART 326
• 1.66. RADIO SPEAKERS 326
• 1.67. AIR CLEANER VACUUM GAUGES 326
• 1.68. WARNING ALARM BUZZER 326
• 1.69. AM/FM RADIO / CD PLAYER 326
• 1.70. CENTER CONSOLE 327
• 1.71. Hoist Control Lever 328
• 1.72. Transmission Shift Lever 328
• 1.73. Parking Brake Switch 329
• 1.74. LH Window Control Switch 329
• 1.75. RH Window Control Switch 329
• 1.76. Auxiliary Power Outlets 329
• 1.77. OPERATORS SEAT 3210
• 1.78. TABLE OF CONTENTS
• 1.79. Seat Belts 3210
• 1.80. Seat Adjustment 3210
• 1.81. INSTRUMENT PANEL AND INDICATORS 3211
• 1.82. UPPER RH SWITCH PANEL 3212
• 1.83. Brake Lock Switch 3212
• 1.84. F1 Start Switch 3212
• 1.85. Hazard Warning Lights Switch 3212
• 1.86. LOWER RH SWITCH PANEL 3213
• 1.87. Key Switch 3213
• 1.88. Ether Starting Aid Switch 3214
• 1.89. ASR Cut Switch 3214
• 1.90. ARSC Switch 3214
• 1.91. Automatic Idle Selector Switch (AISS) 3214
• 1.92. Auxiliary Brake Switch 3215
• 1.93. UPPER LH SWITCH PANEL 3216
• 1.94. Automatic Lubrication System Indicator 3216
• 1.95. LOWER LH SWITCH PANEL 3217
• 1.96. Head Light Switch 3217
• 1.97. Ladder Light Switch 3217
• 1.98. BackUp/Deck Light Switch 3217
• 1.99. Fog Light Switch 3218
• 1.100. Mode Select Switches 1 2 3218
• 1.101. Panel Light Dimmer Switch 3218
• 1.102. ELECTRONIC DISPLAY PANEL 3219
• 1.103. PILOT DISPLAY ITEMS 3220
• 1.104. METER DISPLAYS 3222
• 1.105. CAUTION ITEMS 3224
• 1.106. EMERGENCY STOP ITEMS 3226
• 1.107. CHARACTER DISPLAY 3229
• 1.108. ACTION CODE DISPLAYS 3234
• 1.109. CHECKING FAILURE CODES 3235
• 1.110. CHARACTER DISPLAY FLOW CHART 3236
• 1.111. REAR ELECTRICAL COMPARTMENT 3237
• 1.112. AUTOMATIC RETARD SPEED CONTROL (ARSC) 3240
• 1.113. AUTOMATIC SPIN REGULATOR (ASR) 3243
• 1.114. EXTERIOR LIGHTING AND SWITCHES 341
• 1.115. DECK LIGHTING 341
• 1.116. High Beam Headlights 341
• 1.117. Forward Warning Horns 341
• 1.118. Clearance/Turn Signal Lights 342
• 1.119. TABLE OF CONTENTS
• 1.120. Deck Mounted Backup Lights 342
• 1.121. Payload Indicator Lights 342
• 1.122. UPRIGHTS 343
• 1.123. Ladder Lights 343
• 1.124. Low Beam Headlights 343
• 1.125. Ground Level Download Box 343
• 1.126. Ground Level Engine Shutdown Switch 343
• 1.127. Remote Grease Fill Port 343
• 1.128. Engine Service Lights 344
• 1.129. REAR AXLE LIGHT BAR 344
• 1.130. Backup Lights 344
• 1.131. Backup Alarm 344
• 1.132. Turn Signal Lights 344
• 1.133. Retard/Clearance Lights 345
• 1.134. Brake Light 345
• 1.135. LUBRICATION AND SERVICE 401
• 1.136. RADIATOR FILL PROCEDURE 401
• 1.137. HYDRAULIC TANK SERVICE 402
• 1.138. Filling Instructions 402
• 1.139. TRANSMISSION OIL LEVEL CHECK 402
• 1.140. PERIODIC REPLACEMENT OF CRITICAL PARTS 404
• 1.141. HOUR (DAILY) INSPECTION 405
• 1.142. HOUR INSPECTION 407
• 1.143. HOUR INSPECTION 409
• 1.144. HOUR INSPECTION 4010
• 1.145. HOUR INSPECTION 4011
• 1.146. HOUR INSPECTION 4012
• 1.147. AUTOMATIC LUBRICATION SYSTEM 421
• 1.148. GENERAL DESCRIPTION 421
• 1.149. SYSTEM COMPONENTS 424
• 1.150. SYSTEM OPERATION 426
• 1.151. INJECTOR OPERATION 427
• 1.152. LUBRICANT PUMP 428
• 1.153. Pump Housing Oil Level 428
• 1.154. Pump Pressure Control 428
• 1.155. INJECTORS (SL1 Series H)) 429
• 1.156. Injector Specifications 429
• 1.157. Injector Adjustment 429
• 1.158. SYSTEM PRIMING 4210
• 1.159. Filter Assembly 4210
• 1.160. SYSTEM CHECK 4211
• 1.161. SYSTEM TROUBLESHOOTING CHART 4213
• 1.162. PREVENTATIVE MAINTENANCE 4215
• 1.163. MAJOR COMPONENT DESCRIPTION 501
• 1.164. VEHICLE HEALTH MONITORING SYSTEM (VHMS) 601
• 1.165. VHMS DOWNLOADING 602
• 1.166. PAYLOAD METER 603
• 1.167. NORMAL OPERATION DISPLAY 604
• 1.168. EXTERNAL DISPLAY LAMPS 605
• 1.169. PREDICTED LOAD DISPLAY 605
• 1.170. CALIBRATING PLM 606
• 1.171. DATA STORED IN PAYLOAD METER 607
• 1.172. PLM DOWNLOADING 608
• 1.173. SETTING THE MACHINE ID AND OPEN ID 609
• 1.174. PAYLOAD CYCLE DATA ITEM 6010
• 1.175. ADDITIONAL FUNCTIONS 6010
• 1.176. AM/FM RADIO/CD PLAYER 701
• 1.177. OPERATING INSTRUCTIONS 701
• 1.178. GENERAL RADIO RECEIVER FUNCTIONS 701
• 1.179. USING THE CLOCK 703
• 1.180. USING THE ALARM 703
• 1.181. USING THE RADIO 704
• 1.182. USING THE WEATHERBAND 705
• 1.183. USING THE COMPACT DISC PLAYER 705
• 1.184. PLAYING AN MP3 DISC 706
• 1.185. TROUBLESHOOTING 708
• 1.186. TORQUE TABLES AND CONVERSION CHARTS
• 1.187. SAFETY
• 1.188. ADDITIONAL JOB SITE RULES
• 1.189. WARNINGS AND CAUTIONS
• 1.190. OPERATING INSTRUCTIONS
• 1.191. OPERATOR CAB AND CONTROLS
• 1.192. EXTERIOR LIGHTING AND SWITCHES
• 1.193. LUBRICATION AND SERVICE
• 1.194. AUTOMATIC LUBRICATION SYSTEM
• 1.195. MAJOR COMPONENTS AND SPECIFICATIONS
• 1.196. SPECIFICATIONS
• 1.197. VEHICLE HEALTH MONITORING SYSTEM (VHMS)
• 1.198. AM/FM RADIO / CD PLAYER