Komatsu HD1500-7 Dump Truck Operation and Maintenance Manual CEAM031101

Description

• Model List:
  • HD1500-7 Dump Truck

• 1. FOREWORD
• 1.1. ALERTS PAGE
• 1.2. TABLE OF CONTENTS
• 1.3. TRUCK MODEL ILLUSTRATION
• 1.4. ABOUT THIS MANUAL
• 2. TORQUE TABLES AND CONVERSION CHARTS
• 2.1. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
• 2.2. STANDARD TIGHTENING TORQUES For Class 10.9 Cap screws Class 10 Nuts
• 2.3. STANDARD TIGHTENING TORQUES For SAE Grade 5 and Grade 8 Cap screws
• 2.4. SAE Grade 9 Capscrews
• 3. SAFETY
• 3.1. Safety Rules
• 3.2. Safety Features
• 3.3. Clothing And Personal Items
• 3.4. Unauthorized Modification
• 3.5. Leaving The Operators Seat
• 3.6. Mounting And Dismounting
• 3.7. Fire Prevention For Fuel And Oil
• 3.8. Precautions With High Temperature Fluids
• 3.9. Asbestos Dust Hazard Prevention
• 3.10. Prevention Of Injury By Work Equipment
• 3.11. Fire Extinguisher And First Aid Kit
• 3.12. Precautions For ROPS
• 3.13. Precautions For Attachments
• 3.14. HAUL ROADS
• 3.15. PRECAUTIONS DURING OPERATION
• 3.16. PRECAUTIONS FOR MAINTENANCE
• 3.17. ADDITIONAL JOB SITE RULES
• 4. WARNINGS AND CAUTIONS
• 5. OPERATING INSTRUCTIONS
• 5.1. PREPARING FOR OPERATION
• 5.2. ENGINE STARTUP
• 5.3. EMERGENCY STEERING SYSTEM
• 5.4. AFTER THE ENGINE HAS STARTED
• 5.5. MACHINE OPERATION SAFETY PRECAUTIONS
• 5.6. LOADING
• 5.7. HAULING
• 5.8. RETARDER OPERATION
• 5.9. ENGINE OVERSPEED
• 5.10. PASSING
• 5.11. DUMPING
• 5.12. SAFE PARKING PROCEDURES
• 5.13. TURNING OFF THE ENGINE
• 5.14. SUDDEN LOSS OF ENGINE POWER
• 5.15. DISABLED TRUCK DUMPING PROCEDURE
• 5.16. DISABLED TRUCK STEERING AND BRAKING
• 5.17. TOWING
• 6. OPERATOR CAB AND CONTROLS
• 6.1. STEERING WHEEL AND CONTROLS
• 6.2. RETARDER CONTROL LEVER
• 6.3. SERVICE BRAKE PEDAL
• 6.4. ACCELERATOR PEDAL
• 6.5. INSTRUMENT PANEL
• 6.6. HEATER / AIR CONDITIONER CONTROLS
• 6.7. RETARDING CAPACITY CHART
• 6.8. OVERHEAD PANEL
• 6.9. CENTER CONSOLE
• 6.10. OPERATOR SEAT
• 6.11. Adjustment
• 6.12. INSTRUMENT PANEL AND INDICATORS
• 6.13. ELECTRONIC DISPLAY PANEL
• 6.14. REAR ELECTRICAL COMPARTMENT
• 6.15. AUTOMATIC RETARD SPEED CONTROL (ARSC)
• 6.16. AUTOMATIC SPIN REGULATOR (ASR)
• 7. EXTERIOR LIGHTING AND SWITCHES
• 7.1. DECK LIGHTING
• 7.2. UPRIGHTS
• 7.3. REAR AXLE LIGHT BAR
• 8. LUBRICATION AND SERVICE
• 8.1. COOLANT SPECIFICATIONS
• 8.2. RADIATOR FILL PROCEDURE
• 8.3. HYDRAULIC TANK SERVICE
• 8.4. TRANSMISSION OIL LEVEL CHECK
• 8.5. FUEL SYSTEM SERVICE
• 8.6. CAB AIR FILTER SERVICE
• 8.7. HVAC RECIRCULATION FILTER
• 8.8. CAB AIR FILTER
• 8.9. AIR INTAKE CLEANER SERVICE
• 8.10. QUICK FILL SERVICE CENTER
• 8.11. PERIODIC REPLACEMENT OF CRITICAL PARTS
• 8.12. HOUR (DAILY) INSPECTION
• 8.13. HOUR (DAILY) INSPECTION (continued)
• 8.14. HOUR INSPECTION
• 8.15. HOUR INSPECTION (continued)
• 8.16. HOUR INSPECTION (continued)
• 8.17. HOUR INSPECTION
• 8.18. HOUR INSPECTION
• 8.19. HOUR INSPECTION
• 8.20. HOUR INSPECTION
• 8.21. ,000 HOUR INSPECTION
• 9. AUTOMATIC LUBRICATION SYSTEM
• 9.1. GENERAL DESCRIPTION
• 9.2. SYSTEM COMPONENTS
• 9.3. SYSTEM OPERATION
• 9.4. INJECTOR OPERATION
• 9.5. LUBRICANT PUMP
• 9.6. INJECTORS (SL1 Series H))
• 9.7. SYSTEM PRIMING
• 9.8. SYSTEM CHECK
• 9.9. SYSTEM TROUBLESHOOTING CHART
• 9.10. PREVENTATIVE MAINTENANCE
• 10. MAJOR COMPONENTS AND SPECIFICATIONS
• 10.1. ENGINE
• 10.2. TRANSMISSION
• 10.3. SPECIFICATIONS
• 11. KOMTRAX Plus
• 11.1. KOMTRAX Plus DOWNLOADING
• 11.2. PAYLOAD METER
• 12. AM/FM RADIO / CD / MP3 / USB / iPOD / AUX PLAYER
• 12.1. PHONE/Bluetooth Button
• 12.2. Digital Display
• 12.3. CD Slot
• 12.4. Volume Knob/OK Button
• 12.5. SRC/PWR (Source/Power) Button
• 12.6. NEXT Button
• 12.7. Eject Button
• 12.8. USB Connection Port
• 12.9. Auxiliary Jack Port
• 12.10. SCAN/ASCN (Scan/Autoscan) Button
• 12.11. PREV (Previous) Button
• 12.12. DISP (Display) Button
• 12.13. ESC (Escape) Button
• 12.14. RDM (Random) Button
• 12.15. RPT (Repeat) Button
• 12.16. Clock/Alarm Button
• 12.17. Browse Button
• 12.18. Play/Pause Button
• 12.19. Preset Buttons
• 12.20. GENERAL FEATURES
• 12.21. RADIO OPERATION
• 12.22. Tuning
• 12.23. CD OPERATION
• 12.24. IPOD OPERATION
• 12.25. USB DEVICE OPERATION
• 12.26. AUXILIARY DEVICE OPERATION
• 12.27. BLUETOOTH OPERATION
• 12.28. RECEIVER SYSTEM SETTINGS
• 12.29. AUDIO CONTROL MENU
• 12.30. USER MENU
• 12.31. TROUBLESHOOTING