Komatsu HD1500-7 Dump Truck Operation and Maintenance Manual TEN00652-02

Description

• Model List:
  • HD1500-7 Dump Truck

• 1. COVER
• 2. SECTION 10 FOREWORD
• 2.1. ALERTS PAGE
• 2.2. TABLE OF CONTENTS
• 2.2.1. TRUCK MODEL ILLUSTRATION
• 2.2.2. ABOUT THIS MANUAL
• 3. SECTION 12 STANDARD TABLES
• 4. SECTION 20 SAFETY
• 4.1. PRECAUTIONS FOR MAINTENANCE
• 4.1.1. BEFORE PERFORMING MAINTENANCE
• 4.1.2. DURING MAINTENANCE
• 4.1.3. TIRES
• 4.2. PRECAUTIONS DURING OPERATION
• 4.2.1. BEFORE STARTING THE ENGINE
• 4.2.2. OPERATING THE MACHINE
• 4.2.3. TOWING
• 4.2.4. WORKING NEAR BATTERIES
• 4.3. Safety Rules
• 4.4. Safety Features
• 4.5. Clothing And Personal Items
• 4.6. Unauthorized Modification
• 4.7. Leaving The Operators Seat
• 4.8. Mounting And Dismounting
• 4.9. Fire Prevention For Fuel And Oil
• 4.10. Precautions With High Temperature Fluids
• 4.11. Asbestos Dust Hazard Prevention
• 4.12. Prevention Of Injury By Work Equipment
• 4.13. Fire Extinguisher And First Aid Kit
• 4.14. Precautions For ROPS
• 4.15. Precautions For Attachments
• 4.16. HAUL ROADS
• 4.17. WHEN REPAIRS ARE NECESSARY
• 4.18. ADDITIONAL JOB SITE RULES
• 5. SECTION 22 WARNINGS AND CAUTIONS
• 6. SECTION 30 OPERATING INSTRUCTIONS
• 6.1. PREPARING FOR OPERATION
• 6.1.1. Safety Is Thinking Ahead
• 6.1.2. Walk Around Inspection
• 6.1.3. Cold Weather Heating System
• 6.2. ENGINE STARTUP SAFETY PRACTICES
• 6.2.1. Cold Weather Starting
• 6.2.2. Jump Starting
• 6.3. AFTER THE ENGINE HAS STARTED
• 6.4. MACHINE OPERATION SAFETY PRECAUTIONS
• 6.5. LOADING
• 6.6. HAULING
• 6.7. RETARDER OPERATION
• 6.8. PASSING
• 6.9. DUMPING
• 6.9.1. Raising the Dump Body
• 6.9.2. Lowering The Dump Body
• 6.10. SAFE PARKING PROCEDURES
• 6.11. TURNING OFF THE ENGINE
• 6.12. SUDDEN LOSS OF ENGINE POWER
• 6.12.1. Secondary Steering And Braking
• 6.13. DISABLED TRUCK DUMPING PROCEDURE
• 6.13.1. Hookup
• 6.13.2. Raising the Body
• 6.13.3. Lowering the Body
• 6.14. DISABLED TRUCK STEERING AND BRAKING
• 6.15. TOWING
• 7. SECTION 32 OPERATOR CAB AND CONTROLS
• 7.1. STEERING WHEEL AND CONTROLS
• 7.1.1. Horn Button
• 7.1.2. ARSC Set Lever
• 7.1.3. Telescoping/Tilt Wheel Lever
• 7.1.4. MultiFunction Turn Signal Lever
• 7.2. RETARDER CONTROL LEVER
• 7.3. SERVICE BRAKE PEDAL
• 7.4. ACCELERATOR PEDAL
• 7.5. INSTRUMENT PANEL
• 7.6. HEATER / AIR CONDITIONER CONTROLS
• 7.6.1. Fan Speed Control Knob
• 7.6.2. Temperature Control Knob
• 7.6.3. Air Flow Directional Knob
• 7.6.4. Heater/Air Conditioner Vents
• 7.7. RETARDING CAPACITY CHART
• 7.8. RADIO SPEAKERS
• 7.9. AIR CLEANER VACUUM GAUGES
• 7.10. WARNING ALARM BUZZER
• 7.11. AM/FM RADIO / CD PLAYER
• 7.12. CENTER CONSOLE
• 7.12.1. Parking Brake Switch
• 7.12.2. LH Window Control Switch
• 7.12.3. RH Window Control Switch
• 7.12.4. Auxiliary Power Outlets
• 7.13. OPERATOR SEAT
• 7.13.1. Adjustment
• 7.14. INSTRUMENT PANEL AND INDICATORS
• 7.14.1. UPPER RH SWITCH PANEL
• 7.14.2. LOWER RH SWITCH PANEL
• 7.14.3. UPPER LH SWITCH PANEL
• 7.14.4. LOWER LH SWITCH PANEL
• 7.15. ELECTRONIC DISPLAY PANEL
• 7.15.1. PILOT DISPLAY ITEMS
• 7.15.2. METER DISPLAYS
• 7.15.3. CAUTION ITEMS
• 7.15.4. EMERGENCY STOP ITEMS
• 7.15.5. CHARACTER DISPLAY
• 7.15.6. ACTION CODE DISPLAYS
• 7.15.7. CHECKING FAILURE CODES
• 7.15.8. CHARACTER DISPLAY FLOW CHART
• 7.16. AUTOMATIC RETARD SPEED CONTROL (ARSC)
• 7.17. AUTOMATIC SPIN REGULATOR (ASR)
• 8. SECTION 40 LUBRICATION AND SERVICE
• 8.1. RADIATOR FILL PROCEDURE
• 8.2. HYDRAULIC TANK SERVICE
• 8.2.1. Filling Instructions
• 8.3. TRANSMISSION OIL LEVEL CHECK
• 8.4. PERIODIC REPLACEMENT OF CRITICAL PARTS
• 8.5. HOUR (DAILY) INSPECTION
• 8.6. HOUR (DAILY) INSPECTION (continued)
• 8.7. HOUR INSPECTION
• 8.8. HOUR INSPECTION (continued)
• 8.9. HOUR INSPECTION
• 8.10. HOUR INSPECTION
• 8.11. HOUR INSPECTION
• 8.12. HOUR INSPECTION
• 9. SECTION 42 AUTOMATIC LUBRICATION SYSTEM
• 9.1. GENERAL DESCRIPTION
• 9.2. SYSTEM COMPONENTS
• 9.3. SYSTEM OPERATION
• 9.4. INJECTOR OPERATION
• 9.5. LUBRICANT PUMP
• 9.5.1. Pump Housing Oil Level
• 9.5.2. Pump Pressure Control
• 9.6. INJECTORS (SL1 Series H))
• 9.6.1. Injector Specifications
• 9.6.2. Injector Adjustment
• 9.7. SYSTEM PRIMING
• 9.7.1. Filter Assembly
• 9.8. SYSTEM CHECK
• 9.8.1. Lubrication Controller Check
• 9.8.2. Lubrication Controller Operation
• 9.8.3. Lubrication Controller Components
• 9.8.4. Lubrication Controller Adjustment
• 9.9. SYSTEM TROUBLESHOOTING CHART
• 9.10. PREVENTATIVE MAINTENANCE
• 9.10.1. Daily Lubrication System Inspection
• 9.10.2. Hour Inspection
• 9.10.3. Hour Inspection
• 10. SECTION 50 MAJOR COMPONENTS AND SPECIFICATIONS
• 10.1. SPECIFICATIONS
• 11. SECTION 60 VEHICLE HEALTH MONITORING SYSTEM (VHMS)
• 11.1. VHMS DOWNLOADING
• 11.2. PAYLOAD METER
• 11.2.1. NORMAL OPERATION DISPLAY
• 11.2.2. EXTERNAL DISPLAY LAMPS
• 11.2.3. PREDICTED LOAD DISPLAY
• 11.2.4. CALIBRATING PLM
• 11.2.5. DATA STORED IN PAYLOAD METER
• 11.2.6. PLM DOWNLOADING
• 11.2.7. DOWNLOAD SOFTWARE
• 11.2.8. SETTING THE MACHINE ID AND OPEN ID
• 11.2.9. PAYLOAD CYCLE DATA ITEM
• 11.2.10. ADDITIONAL FUNCTIONS
• 12. SECTION 70 AM/FM RADIO / CD PLAYER
• 12.1. OPERATING INSTRUCTIONS
• 12.1.1. GENERAL RADIO RECEIVER FUNCTIONS
• 12.1.2. USING THE CLOCK
• 12.1.3. USING THE ALARM
• 12.1.4. USING THE RADIO
• 12.1.5. SATELLITE RADIO SERVICE (Optional)
• 12.1.6. USING THE WEATHERBAND
• 12.1.7. USING THE COMPACT DISC PLAYER
• 12.1.8. PLAYING AN MP3 DISC
• 12.1.9. TROUBLESHOOTING