Komatsu HD465-10, HD605-10 Dump Truck Field Assembly Instruction GEN00270-00

Description

• Model List:
  • HD465-10 Dump Truck
  • HD605-10 Dump Truck

• 1. Cover
• 1.1. Index and Foreword
• 1.1.1. Index
• 1.1.2. Foreword
• 1.1.3. Precautions for Field Assembly
• 1.1.4. Disposal of Removed Parts
• 1.2. Work Preparation
• 1.2.1. Table of Contents
• 1.2.2. Parts Overview of Main Components (Sales Code 7HC61)
• 1.2.3. Parts Overview of Main Components (Sales Code 7HC62)
• 1.2.4. Dimensions of Main Components (Sales Code 7HC61)
• 1.2.5. Dimensions of Main Components (Sales Code 7HC62)
• 1.2.6. Assembly Schedule (Sales Code 7HC61)
• 1.2.7. Assembly Schedule (Sales Code 7HC62)
• 1.2.8. Workspace for Dump Body Welding
• 1.2.9. Workspace and Layout (Sales Code 7HC61)
• 1.2.10. Workspace and Layout (Sales Code 7HC62)
• 1.2.11. Specification Drawing HD46510
• 1.2.12. Specification Drawing HD60510
• 1.2.13. List for Jigs, Tools, and Consumable Parts
• 1.2.14. Standard Tightening Torque Table
• 1.2.15. Coating Materials List
• 1.2.16. Selection of Wire Ropes Used for Assembly
• 1.2.17. Selection of Nylon Slings Used for Assembly
• 1.2.18. Relationship Between Work Number of Assembly Procedure and Packing Tag
• 1.2.19. How to Use Fuel, Coolant and Lubricants by Ambient Temperature
• 1.3. Assembly Procedure
• 1.3.1. Table of Contents
• 1.3.2. _Place Bare Machine
• 1.3.3. _Place Bare Machine
• 1.3.4. _Install Right Front Axle (Connect AArm)
• 1.3.5. _Install Front Tire and Wheel
• 1.3.6. _Install Rear Tire and Wheel
• 1.3.7. _Install Right Side Mirror
• 1.3.8. _Install Mud Guard (Right Platform)
• 1.3.9. _Assemble Antenna (Right Platform)
• 1.3.10. _Install Antenna Pole (Right Platform)
• 1.3.11. _Install Harness Bracket (Right Platform)
• 1.3.12. _Install Step
• 1.3.13. _Install Handrail (Upper Part of Radiator Guard)
• 1.3.14. _Install UnderMirror
• 1.3.15. _Install Chocks
• 1.3.16. _Install Left Catwalk Mount
• 1.3.17. _Install Left Catwalk Assembly
• 1.3.18. _Install Cab Front Handrail
• 1.3.19. _Install Cab Front Handrail (with Lamp)1
• 1.3.20. _Install Cab Front Handrail (with Lamp)2
• 1.3.21. _Install Cab Front Handrail (with Lamp)3
• 1.3.22. _Install Radio Antenna
• 1.3.23. _Connect Payload Meter Wiring Harness
• 1.3.24. _Install Cab Front UnderMirror
• 1.3.25. _Install Mud Guard (Right and Left Fenders)
• 1.3.26. _Install Exhaust Tube (BodyHeatingless Specification)
• 1.3.27. _Install Cab Guard (HD605)
• 1.3.28. _Install Dump Body
• 1.3.29. _Remove Hoist Cylinder Fixing Jig
• 1.3.30. _Install Protective Cover When You Do Welding
• 1.3.31. _Install Body Mount and Adjust Shims
• 1.3.32. _Do Welding of Dump Body Securing Bracket and Adjust Shims
• 1.3.33. _Details of Welding of Dump Body Securing Bracket
• 1.3.33.1. Welding Instruction Drawing
• 1.3.34. _Do Welding of Exhaust Tube (BodyHeating Specification)
• 1.3.35. _Install Mud Guard (Dump Body)
• 1.3.36. _Install Rock Ejector and Body Pivot Pins
• 1.3.37. _Connect and Adjust Dump Body Positioner Sensor
• 1.3.38. _Calibrate After Adjustment of Dump Body Positioner Sensor
• 1.3.39. _Bleed Air from Hoist Cylinder
• 1.3.39.1. How to Bleed Air from Hoist Cylinder
• 1.3.40. _Install Dump Body Heating Cover (HD465)
• 1.3.41. _Install Dump Body Heating Cover (HD605)
• 1.3.42. _Install Lubrication Piping (Lower Part of Dump Body)
• 1.3.43. _Install Lubrication Piping (Hinge Pin Part of Dump Body)
• 1.3.44. _Attach Dump Body Decal (HD465)
• 1.3.45. _Attach Dump Body Decal (HD605)
• 1.3.46. _Adjust Mirror Angle
• 1.3.47. _Examine and Add Oil
• 1.3.48. _Adjust Suspension Cylinder Nitrogen Gas
• 1.3.48.1. Examine and Adjust Front Suspension Cylinder
• 1.3.48.1.1. How to Examine Front Suspension Cylinder
• 1.3.48.1.2. How to Adjust Front Suspension Cylinder
• 1.3.48.2. Examine and Adjust Rear Suspension Cylinder
• 1.3.48.2.1. How to Examine Rear Suspension Cylinder
• 1.3.48.2.2. How to Adjust Rear Suspension Cylinder
• 1.3.49. _How to Examine Tire Pressure and Inflate Tire
• 1.3.50. _SafetyCritical Section Check Sheet
• 1.3.51. C0010_Prepare for Dump Body Welding
• 1.3.52. C0020_Assemble Dump Body
• 1.3.53. C0030_Temporarily Install Dump Body
• 1.3.54. C0040_Weld Dump Body1
• 1.3.55. C0050_Weld Dump Body2
• 1.3.55.1. Welding Instruction Drawing
• 1.3.56. C0051_Weld Dump Body3
• 1.3.56.1. Welding Instruction Drawing
• 1.3.57. C0060_Turn Over Dump Body
• 1.3.58. C0070_Weld Dump Body Protector1
• 1.3.59. C0080_Weld Dump Body Protector2
• 1.3.59.1. Welding Instruction Drawing
• 1.3.60. C0090_Finish Dump Body Welding and Paint Dump Body
• 1.3.61. Machine Check Sheet for Field Assembly
• 1.4. Index