Komatsu HD465-7, HD605-7 Galeo Dump Truck Operation and Maintenance Manual TEN00017-05

Description

• Model List:
  • HD465-7 Galeo Dump Truck
  • HD605-7 Galeo Dump Truck

• 1. COVER
• 2. FOREWORD
• 2.1. FOREWORD
• 2.2. SAFETY INFORMATION
• 2.3. INTENDED USE
• 2.3.1. DIRECTIONS OF MACHINE
• 2.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 2.4.2. ENGINE SERIAL NO. PLATE
• 2.4.3. SERVICE METER POSITION
• 2.4.4. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 3. CONTENTS
• 4. SAFETY
• 4.1. SAFETY INFORMATION
• 4.2. SAFETY LABELS
• 4.2.1. POSITION FOR ATTACHING SAFETY LABELS
• 4.2.2. SAFETY LABELS
• 4.3. GENERAL PRECAUTIONS
• 4.3.1. SAFETY RULES
• 4.3.2. IF PROBLEMS ARE FOUND
• 4.3.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
• 4.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 4.3.5. SAFETY FEATURES
• 4.3.6. KEEP MACHINE CLEAN
• 4.3.7. INSIDE OPERATORS COMPARTMENT
• 4.3.8. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
• 4.3.9. HANDRAILS AND STEPS
• 4.3.10. MOUNTING AND DISMOUNTING
• 4.3.11. CRUSHING OR CUTTING PREVENTION
• 4.3.12. PREVENTION OF BURNS
• 4.3.13. FIRE PREVENTION
• 4.3.14. ACTION IF FIRE OCCURS
• 4.3.15. WINDOW WASHER LIQUID
• 4.3.16. PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)
• 4.3.17. PRECAUTIONS FOR ATTACHMENTS, OPTIONS
• 4.3.18. UNAUTHORIZED MODIFICATION
• 4.3.19. SAFETY AT WORKSITE
• 4.3.20. WORKING ON LOOSE GROUND
• 4.3.21. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
• 4.3.22. ENSURE GOOD VISIBILITY
• 4.3.23. PRECAUTIONS RELATED TO VENTILATION OF EXHAUST GAS
• 4.3.24. CHECKING SIGNALMANS SIGNALS AND SIGNS
• 4.3.25. EMERGENCY ESCAPE FROM OPERATORS CAB
• 4.3.26. ASBESTOS DUST HAZARD PREVENTION
• 4.4. PRECAUTIONS DURING OPERATION
• 4.4.1. STARTING ENGINE
• 4.4.2. OPERATION
• 4.4.3. TRANSPORTATION
• 4.4.4. BATTERY
• 4.4.5. TOWING
• 4.5. PRECAUTIONS FOR MAINTENANCE
• 4.5.1. WARNING TAG
• 4.5.2. KEEP WORK PLACE CLEAN AND TIDY
• 4.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
• 4.5.4. STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
• 4.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
• 4.5.6. PROPER TOOLS
• 4.5.7. HANDLING SUSPENSION CYLINDER, ACCUMULATOR
• 4.5.8. PERSONNEL
• 4.5.9. WORK UNDER THE MACHINE
• 4.5.10. NOISE
• 4.5.11. PRECAUTIONS WHEN USING HAMMER
• 4.5.12. REPAIR WELDING
• 4.5.13. REMOVING BATTERY TERMINAL
• 4.5.14. PRECAUTIONS WITH HIGHPRESSURE OIL
• 4.5.15. HANDLING HIGHPRESSURE HOSES, PIPING
• 4.5.16. WASTE MATERIALS
• 4.5.17. MAINTENANCE OF AIR CONDITIONER
• 4.5.18. COMPRESSED AIR
• 4.5.19. PERIODIC REPLACEMENT OF SAFETYCRITICAL PARTS
• 4.6. PRECAUTIONS WITH TIRES
• 4.6.1. HANDLING TIRES
• 4.6.2. PRECAUTIONS WHEN STORING TIRE
• 5. OPERATION
• 5.1. GENERAL VIEW
• 5.1.1. GENERAL VIEW OF MACHINE
• 5.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 5.2. EXPLANATION OF COMPONENTS
• 5.2.1. MACHINE MONITOR
• 5.2.2. OTHER FUNCTIONS OF MACHINE MONITOR
• 5.2.3. SWITCHES
• 5.2.4. CONTROL LEVERS AND PEDALS
• 5.2.5. MECHATRONICS EQUIPMENT CONTROLLER
• 5.2.6. AIR CONDITIONER
• 5.3. OPERATION
• 5.3.1. CHECK BEFORE STARTING ENGINE
• 5.3.2. STARTING ENGINE
• 5.3.3. OPERATIONS, CHECKS AFTER STARTING ENGINE
• 5.3.4. STOPPING ENGINE
• 5.3.5. CHECKS AFTER STOPPING ENGINE
• 5.3.6. MOVING MACHINE OFF (FORWARD, REVERSE), STOPPING
• 5.3.7. SHIFTING GEAR
• 5.3.8. TRAVELING DOWNHILL
• 5.3.9. STEERING THE MACHINE
• 5.3.10. LOADING OPERATIONS
• 5.3.11. DUMP OPERATIONS
• 5.3.12. PRECAUTIONS FOR OPERATION
• 5.3.13. PARKING MACHINE
• 5.3.14. CHECKS AFTER COMPLETION OF WORK
• 5.3.15. LOCKING
• 5.3.16. HANDLING TIRES
• 5.4. DETERMINING AND MAINTAINING TRAVEL ROAD
• 5.4.1. DETERMINING TRAVEL ROAD
• 5.4.2. MAINTAINING TRAVEL ROAD
• 5.5. TRANSPORTATION
• 5.5.1. PRECAUTIONS WHEN TRANSPORTING
• 5.5.2. STEPS FOR TRANSPORTATION
• 5.5.3. METHOD OF SECURING MACHINE
• 5.5.4. METHOD OF LIFTING MACHINE
• 5.6. COLD WEATHER OPERATION
• 5.6.1. PRECAUTIONS FOR LOW TEMPERATURE
• 5.6.2. PRECAUTIONS AFTER COMPLETION OF WORK
• 5.6.3. AFTER COLD WEATHER
• 5.7. LONGTERM STORAGE
• 5.7.1. BEFORE STORAGE
• 5.7.2. AFTER STORAGE
• 5.7.3. PRECAUTIONS BEFORE TRAVELING AFTER LONGTERM STORAGE
• 5.8. TROUBLESHOOTING
• 5.8.1. AFTER RUNNING OUT OF FUEL
• 5.8.2. METHOD OF TOWING MACHINE
• 5.8.3. IF BATTERY IS DISCHARGED
• 5.8.4. OTHER TROUBLE
• 6. MAINTENANCE
• 6.1. GUIDES TO MAINTENANCE
• 6.2. OUTLINE OF SERVICE
• 6.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 6.2.2. OUTLINE OF ELECTRIC SYSTEM
• 6.3. WEAR PARTS
• 6.3.1. WEAR PARTS LIST
• 6.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 6.4.1. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 6.4.2. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 6.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 6.5.1. TORQUE LIST
• 6.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 6.6.1. SAFETY CRITICAL PARTS
• 6.7. MAINTENANCE SCHEDULE CHART
• 6.7.1. MAINTENANCE SCHEDULE CHART
• 6.8. SERVICE PROCEDURE
• 6.8.1. INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
• 6.8.2. INITIAL 2000 HOURS SERVICE (ONLY AFTER THE FIRST 2000 HOURS)
• 6.8.3. WHEN REQUIRED
• 6.8.4. CHECK BEFORE STARTING
• 6.8.5. EVERY 250 HOURS SERVICE
• 6.8.6. EVERY 500 HOURS SERVICE
• 6.8.7. EVERY 1000 HOURS SERVICE
• 6.8.8. EVERY 2000 HOURS SERVICE
• 6.8.9. EVERY 4000 HOURS SERVICE
• 6.8.10. EVERY 15000 HOURS SERVICE
• 7. SPECIFICATIONS
• 7.1. SPECIFICATIONS
• 8. ATTACHMENTS, OPTIONS
• 8.1. SELECTING DUMP BODY
• 8.2. HANDLING TACHOGRAPH (TCO2090W)
• 8.2.1. EXPLANATION OF COMPONENTS
• 8.2.2. METHOD OF USE
• 8.3. HANDLING AIR SUSPENSION SEAT
• 8.3.1. SEAT ADJUSTMENT
• 8.3.2. REMOVAL AND INSTALLATION OF HEADREST
• 8.4. HANDLING VEHICLE HEALTH MONITORING SYSTEM (VHMS)
• 8.4.1. OUTLINE OF SYSTEM
• 8.4.2. BASIC PRECAUTIONS
• 8.4.3. CHECK BEFORE STARTING
• 8.4.4. PROCEDURE WHEN DOWNLOADING
• 8.4.5. OTHER PRECAUTIONS
• 8.5. HANDLING AUTOMATIC SPIN REGULATOR (ASR)
• 8.5.1. EXPLANATION OF COMPONENTS
• 8.5.2. ACTUATION OF ASR SYSTEM
• 8.5.3. PRECAUTIONS WHEN USING
• 8.5.4. TROUBLESHOOTING
• 8.5.5. BLEEDING AIR FROM ASR CIRCUIT
• 8.6. HANDLING PAYLOAD METER (VHMS BUILTIN TYPE)
• 8.6.1. OUTLINE OF SYSTEM
• 8.6.2. NORMAL OPERATION DISPLAY
• 8.6.3. EXTERNAL DISPLAY LAMPS
• 8.6.4. PERFORMING CALIBRATION
• 8.6.5. DATA STORED IN PAYLOAD METER
• 8.6.6. PROCEDURE WHEN DOWNLOADING
• 8.6.7. MACHINE ID, OPEN ID
• 8.6.8. PAYLOAD (CYCLE DATA ITEM)
• 8.6.9. SERVICE FUNCTIONS
• 8.6.10. OTHERS
• 8.7. HANDLING PAYLOAD METER II (CARD TYPE)
• 8.7.1. METHOD OF USING ACCURATELY
• 8.7.2. GENERAL LOCATIONS
• 8.7.3. CONTENT OF DISPLAY (CONTROLLER, EXTERNAL DISPLAY LAMPS)
• 8.7.4. EXTERNAL DISPLAY LAMPS
• 8.7.5. DETAILS OF DATA STORED IN MEMORY OF PAYLOAD METER
• 8.7.6. OPERATION OF SWITCHES
• 8.7.7. PROBLEM AND WARNING DISPLAY (ERROR CODE)
• 8.7.8. WHEN ERROR CODE F09 IS DISPLAYED (PROCEDURE FOR REPLACING BATTERY)
• 8.7.9. OPERATION WHEN ERROR CODE F.CAL IS DISPLAYED OR CONTROLLER HAS BEEN REPLACED
• 8.8. HANDLING BATTERY ISOLATOR
• 8.9. HANDLING AUTOGREASING SYSTEM
• 8.9.1. METHOD OF OPERATING AUTOGREASING SYSTEM
• 8.9.2. PRECAUTIONS WHEN HANDLING AUTOGREASING SYSTEM
• 8.9.3. TROUBLESHOOTING
• 8.10. HANDLING ABS
• 8.10.1. EXPLANATION OF COMPONENTS
• 8.10.2. ABS SYSTEM CHECK AFTER STARTING ENGINE
• 8.10.3. OPERATION OF ABS
• 8.10.4. PRECAUTIONS WHEN USING
• 8.10.5. TROUBLESHOOTING
• 9. INDEX