Komatsu HD465-8, HD605-8 Dump Truck Field Assembly Instruction GEN00153-00

Description

• Model List:
  • HD465-8 Dump Truck
  • HD605-8 Dump Truck

• 1. Cover
• 2. Contents
• 3. Outline of separation, Sales code 7HC61
• 4. Outline of separation, Sales code 7HC62
• 5. Dimensions of main components, Sales code 7HC61
• 6. Dimensions of main components, Sales code 7HC62
• 7. Rough schedule of assembling and welding, Sales code 7HC61
• 8. Rough schedule of assembling and welding, Sales code 7HC62
• 9. Layout of work space, Sales code 7HC61
• 10. Layout of work space, Sales code 7HC62
• 11. Facility, jig and consumable parts list
• 12. Field assembly procedure
• 12.1. No. 0010 Oil, grease and coolant
• 12.2. No. 0020 Amount of oil, grease and coolant
• 12.3. No. 0100 Placing of bare machine
• 12.4. No. 0102 Placing of bare machine
• 12.5. No. 0160 Installation of tire and wheel assembly front
• 12.6. No. 0180 Installation of tire and wheel assembly rear
• 12.7. No. 0200 Installation of R.H. side mirror
• 12.8. No. 0210 Installation of R.H. platform mudguard
• 12.9. No. 0220 Installation of R.H. platform antenna
• 12.10. No. 0230 Installation of R.H. platform antenna pole
• 12.11. No. 0240 Installation of bumper step
• 12.12. No. 0250 Installation of radiator guard handrail
• 12.13. No. 0260 Installation of front under mirror
• 12.14. No. 0270 Installation of wheel chocks
• 12.15. No. 0280 Installation of battery under cover
• 12.16. No. 0300 Installation of L.H. catwalk mount
• 12.17. No. 0310 Installation of L.H. catwalk assembly
• 12.18. No. 0320 Installation of hand rail in front of cab
• 12.19. No. 0330 Installation of radio antenna
• 12.20. No. 0340 Connection of PLM harness
• 12.21. No. 0360 Installation of fender mudguard
• 12.22. No. 0400 Mounting of dump body
• 12.23. No. 0405 Removal of hoist cylinder fixing jig
• 12.24. No. 0410 Installation of protection cover for welding a part in place
• 12.25. No. 0420 Installation and shim adjustment of dump body pad
• 12.26. No. 0430 Welding by actually positioning the dump body securing bracket on machine and shim adjustment
• 12.27. No. 0431 Detail of welding by actually positioning the dump body securing bracket on machine
• 12.28. No. 0435 Welding of exhaust pipe tube by actually positioning parts on machine
• 12.29. No. 0440 Installation of dump body mudguard
• 12.30. No. 0450 Installation of dump body rock ejector and lock pin
• 12.31. No. 0460 Connection and adjustment of dump body angle sensor
• 12.32. No. 0470 Dump body control calibration
• 12.33. No. 0480 Air bleeding of hoist cylinder
• 12.34. No. 0490 Installation of dump body heating cover HD465
• 12.35. No. 0495 Installation of dump body heating cover HD605
• 12.36. No. 0560 Sticking of dump body decal HD465
• 12.37. No. 0565 Sticking of dump body decal HD605
• 12.38. No. 0580 Adjustment of mirror angle
• 12.39. No. 0590 Check and adding of each oil, etc
• 12.40. No. 0600 Adjustment of suspension gas
• 12.41. Remarks Works applicable up to 30010
• 12.41.1. S010 Apply the additional work up to 30010.
• 12.42. Welding procedure
• 12.42.1. No. C0010 Preparation of dump body welding
• 12.42.2. No. C0020 Assembly work of dump body
• 12.42.3. No. C0030 Tack welding of dump body
• 12.42.4. No. C0040 Dump body welding
• 12.42.5. No. C0050 Dump body welding procedure (1) (HD4658)
• 12.42.6. No. C0051 Dump body welding procedure (2) (HD4658)
• 12.42.7. No. C0060 Dump body welding procedure (3) (HD6058)
• 12.42.8. No. C0061 Dump body welding procedure (4) (HD6058)
• 12.42.9. No. C0070 Turning of dump body
• 12.42.10. No. C0080 Welding of dump body protector
• 12.42.11. No. C0090 Welding of dump body protector (HD4658)
• 12.42.12. No. C0091 Welding of dump body protector (HD6058)
• 12.42.13. No. C0100 Weld finishing and painting of dump body
• 13. Appendix Machine check sheet for field assembly