Description
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Model List:
- PC1800-6 Hydraulic Excavator
- 1. COVER
- 2. CONTENTS
- 3. GENERAL
- 3.1. SPECIFICATIONS
- 3.2. POINTS REGARDING LOCAL ASSEMBLY
- 3.3. BOLT TIGHTENING TORQUE AND BOLT TIGHTENING TOOLS
- 3.4. SEPARATE UNITS
- 3.5. LIST OF PARTS SENT INDIVIDUALLY
- 3.6. ASSEMBLY PROCEDURE, ASSEMBLY EQUIPMENT AND SCHEDULE
- 3.7. KIT LAYOUT DIAGRAM
- 3.8. TOOLS AND EQUIPMENT TO BE USED
- 4. COMPONENTS TO BE ASSEMBLED IN HARBOR
- 4.1. COOLING SUB ASSY
- 4.2. FUEL TANK SUB ASSY
- 4.3. HYDRAULIC TANK SUB ASSY
- 4.4. SUCTION TUBE SUB ASSY
- 4.5. OIL COOLER LINE
- 4.6. SWING MACHINERY SUB ASSY
- 4.7. HOOD (SMALL) SUB ASSY
- 4.8. RIGHT SIDE DOOR SUB ASSY
- 4.9. RIGHT SIDE DUCT SUB ASSY
- 4.10. PARTITION COVER
- 4.11. MUFFLER COVER
- 4.12. BATTERY CASE SUB ASSY
- 5. ASSEMBY OF CHASSIS
- 5.1. A1 ASSEMBLY OF TRACK FRAME AND AXLE
- 5.2. A2 TRAVEL MOTOR PIPING
- 5.3. A3 IDLER CUSHION CYLINDER PIPING
- 5.4. A4 INSTALLATION OF TRAVEL MOTOR GUARD
- 5.5. A5 FILLING SWING CIRCLE WITH GREASE
- 5.6. A6 ASSEMBLY OF REVOLVING FRAME ASSEMBLY AND AXLE ASSEMBLY
- 5.7. A7 SWIVEL TRAVEL PIPING
- 5.8. A8 SWING CIRCLE GREASE TUBE PIPING
- 5.9. A9 INSTALLATION OF LEFT AND RIGHT LADDERS
- 5.10. A10 INSTALLATION OF LEFT CATWALK (STD)
- 5.11. A11 INSATLLATION OF RIGHT CATWALK
- 5.12. A12 INSATLLATION OF CATWALK, HANDRAIL BESIDE OPERATORS CAB
- 5.13. A13 INSTALLATION OF OPERATORS CAB LADDER
- 5.14. A14 INSTALLSTION OF OPERATORS CAB HANDRAIL
- 5.15. A16 INSTALLSTION OF HANDRAIL AT REAR OF OPERATORS CAB
- 5.16. A18 OPERATORS CAB FRONT FRAME, HANDRAIL
- 5.17. A20 RIGHT DECK HANDRAIL
- 5.18. A21 INSTALLATION OF LADDER ON TOP OF HYDRAULIC TANK
- 5.19. A22 INSTALLATION OF COUNTERWEIGHT
- 5.20. A23 INSTALLATION OF COUNTERWEIGHT LADDERS (LEFT AND RIGHT)
- 5.21. A24 INSTALLATION OF HANDRAIL ON TOP OF FUEL TANK, COUNTERWEIGHT
- 5.22. A25 INSTALLATION OF FUEL TANK VIBRATION STOPPER BRACKET
- 5.23. A26 INSTALLATION OF GREASE REEL, HOSE, BRACKET
- 5.24. A27 INSTALLATION OF LEFT CAB BASE ASSEMBLY
- 5.25. A28 INSTALLATION OF OPERATORS CAB ASSEMBLY
- 5.26. A29 INSTALLATION OF WIPER MOTOR COVER INSIDE OPERATORS CAB
- 5.27. A30 INSTALLATION OF UPPER HANDRAIL OF LEFTHAND DOOR COVER
- 5.28. A31 HANDRAILS ABOVE THE RH DOOR AND BAOVE THE HYDRAULIC OIL TANK
- 5.29. A32 EMERGENCY STOP SWITCH, FUEL CUT LEVER
- 5.30. A33 HANDRAIL ABOVE THE RADIATOR
- 5.31. A34 CONNECTION OF HYDRAULIC PIPING OPERATORS CAB ASSEMBLY
- 5.32. A35 CONNECTION OF WINDOW WASHER HOSE OF OPERATORS CAB ASSEMBLY
- 5.33. A36 CONNECTION OF AIR PIPING OF LEFT CAB BASE ASSEMBLY
- 5.34. A37 CONNECTION OF GREASE PIPING OF OPERATIONS CAB ASSEMBLY
- 5.35. A38 CONNECTION OF WIRING HAMESS IN CAB BASE
- 5.36. A39 PIPING OF AIR CONDITIONER DISCHARGE HOSE
- 5.37. A40 INSTALLATION OF HEAD GUARD
- 5.38. A41 INSTALLATION OF ORBCOMM ANTENNA
- 5.39. A42 CONNECTION OF BATTERY CABLE
- 5.40. A43 START ENGINE
- 5.41. A44 FINAL TIGHTENING OF SWING CIRCLE MOUNTING BOLTS
- 5.42. A45 PARTS TO BE TOUCHED UP AFTER FIELD ASSEMBLY
- 5.43. L1 INSTALLATION OF LEFTHAND CATWALK AND POWERASSISTED LADDER
- 6. PC1800 INSTALLATION OF BACKHOE WORK EQUIPMENT
- 6.1. C1 INSTALLATION OF BOOM CYLINDER TO CHASSIS
- 6.2. C2 INSTALLATION OF BOOM CYLINDER PIPING
- 6.3. C3 BLEEDING AIR FROM BOOM CYLINDER
- 6.4. C4 BOOM SUBASSEMBLY
- 6.5. C5 INSTALLATION OF BOOM ASSEMBLY
- 6.6. C6 INSTALLATION OF BOOM CYLINDER TOP PIN
- 6.7. C7 CONNECTION OF ARM ASSEMBLY TO BOOM
- 6.8. C8 INSTALLATION OF HOSES BETWEEN BOOM AND CHASSIS
- 6.9. C9 INSATLLATION OF ARM CYLINDER TOP PIN
- 6.10. C10 BLEEDING AIR FROM ARM CYLINDER
- 6.11. C11 INSTALLATION OF HYDRAULIC HOSES BETWEEN BOOM AND ARM
- 6.12. C12 CONNECTION OF GREASE PIPING
- 6.13. C13 CONNECTION OF WIRING BETWEEN BOOM AND CHASSIS
- 6.14. C14 INSTALLATION OF HOSES BETWEEN BOOM AND CHASSIS
- 6.15. C16 CONNECTION OF BUCKET ASSEMBLY TO ARM
- 6.16. C17 INSTALLATIPN OF BUCKET LINK
- 6.17. C18 BLEEDING AIR FROM BUCKET CYLINDER
- 7. ASSEMBLY MANUAL FOR LOADING SHOVEL WORK EQUIPMENT
- 7.1. LS1 INSTALLATION OF ARM CYLINDER TUBES AND HOSES
- 7.2. LS2 INSTALLATION OF BUCKET HOSES
- 7.3. LS3 INSTALLATION OF BOTTOM DUMP HOSES AND TUBES
- 7.4. LS4 INSTALLATION OF PILOT SOLENOID VALVE
- 7.5. LS5 INSTALLATION OF BOTTOM PRIORITY VALVE
- 7.6. LS6 INSTALLATION OF ARM PILOT DRAIN CIRCUIT
- 7.7. LS7 INSTALLATION OF CONTROL PARTS
- 7.8. LS8 INSTALLATION OF HORN SWITCH
- 7.9. LS9 CHANGE OF ARM PILOT PIPING
- 7.10. LS10 REMOVAL OF BOOM FOOT HANDRAIL
- 7.11. LS11 INSTALLATION OF ARM CYLINDER BOTTOM PARTS
- 7.12. LS12 INSTALLATION OF BOOM CYLINDER TO MACHINE BODY
- 7.13. LS13 INSTALLATION OF BOOM CYLINDER PIPING
- 7.14. LS14 INSTALLATION OF BOOM ASSEMBLY
- 7.15. LS15 INSTALLATION OF BOOM CYLINDER HEAD PINS
- 7.16. LS16 INSTALLATION OF GREASE FEED HOSE BETWEEN MACHINE BODY AND BOOM
- 7.17. LS17 INSTALLATION OF BUCKET CYLINDER ASSEMBLY
- 7.18. LS18 INSTALLATION OF ARM ASSEMBLY
- 7.19. LS19 INSTALLATION OF ARM CYLINDER ASSEMBLY
- 7.20. LS20 INSTALLATION OF HOSES BETWEEN BOOM AND ARM
- 7.21. LS21 INSATLLATION OF BUCKET CYLINDER HOSES
- 7.22. LS22 INSTALLATION OF GREASE FEED HOSE OF BUCKET CYLINDER
- 7.23. LS23 INSTALLATION OF BUCKET ASSEMBLY
- 7.24. LS24 INSTALLATION OF BOTTOM DUMP HOSE AND GREASE FEED HOSE BETWEEN ARM AND BUCKET
- 8. INSPECTION AND SERVICING PROCEDURES AFTER FINNISHING ALL THE ASSEMBLY AND INSTALLATION WORKS
- 8.1. M1 1. INSPECTING THE OIL LEVEL AND WATER LEVEL IN RESPECTIVE SECTIONS AND REFILLING THEM
- 8.2. M1 2. SELECTION OF THE APPROPRIATE FUEL TYPE AND LUBRICATING OIL TYPE FITTING TO THE ATMOSPHERIC TEMPERATURE RANGE
- 8.3. M2 FLUSHING OF HYDRAULIC CIRCUIT
- 8.4. M3 RELEASING RESIDUAL PRESSURE FROM HYDRAULIC CIRCUIT
- 9. INITIALIZATION PROCEDURES FOR VHMS CONTROLLER
- 10. SETTING PROCEDURES FOR REPLACING VHMS CONTROLLER
- 11. FIELD ASSEMBLY INSPECTION REPORT
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