Komatsu PC210-6K, PC210LC-6K, PC240LC-6K, PC240NLC-6K Hydraulic Excavator Operation and Maintenance Manual EEAM006011

Description

• Model List:
  • PC210-6K Hydraulic Excavator
  • PC210LC-6K Hydraulic Excavator
  • PC240LC-6K Hydraulic Excavator
  • PC240NLC-6K Hydraulic Excavator

• 1. FOREWORD
• 2. SAFETY INFORMATION
• 2.1. SAFETY MESSAGES
• 2.2. NOISE PC210, PC210LC6K
• 2.3. NOISE PC240LC, PC240NLC6K
• 2.4. VIBRATION
• 3. INTRODUCTION
• 3.1. INTENDED USE
• 3.2. FEATURES
• 3.3. BREAKING IN YOUR NEW MACHINE
• 4. LOCATION OF PLATES, TABLES TO ENTER SERIAL NO. AND DISTRIBUTOR
• 4.1. MACHINE SERIAL NO. PLATE POSITION
• 4.2. ENGINE SERIAL NO. PLATE POSITION
• 4.3. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 4.4. MACHINE SERIAL PLATE.
• 5. SAFETY
• 5.1. GENERAL PRECAUTIONS
• 5.2. PRECAUTIONS DURING OPERATION
• 5.2.1. BEFORE STARTING ENGINE
• 5.2.2. OPERATING MACHINE
• 5.2.3. TRANSPORTATION
• 5.2.4. BATTERY
• 5.2.5. TOWING
• 5.2.6. BUCKET WITH HOOK
• 5.3. PRECAUTIONS FOR MAINTENANCE
• 5.3.1. BEFORE CARRYING OUT MAINTENANCE
• 5.3.2. DURING MAINTENANCE
• 5.4. POSITION FOR ATTACHING SAFETY LABELS
• 5.4.1. POSITION FOR ATTACHING SAFETY LABELS
• 6. OPERATION
• 6.1. GENERAL VIEW
• 6.1.1. GENERAL VIEW OF MACHINE
• 6.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 6.2. EXPLANATION OF COMPONENTS
• 6.2.1. MACHINE MONITOR
• 6.2.2. METERS
• 6.2.3. SWITCHES
• 6.2.4. CONTROL LEVERS, PEDALS
• 6.2.5. AIR CONDITIONER
• 6.2.6. CAB RADIO
• 6.2.7. FUSE
• 6.2.8. FUSIBLE LINK
• 6.2.9. CONTROLLERS
• 6.2.10. TOOL BOX
• 6.2.11. REFUELLING PUMP
• 6.2.12. HANDLING THE ACCUMULATOR
• 6.3. OPERATION
• 6.3.1. CHECK BEFORE STARTING ENGINE
• 6.3.2. STARTING ENGINE
• 6.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 6.3.4. MOVING MACHINE OFF
• 6.3.5. STEERING MACHINE
• 6.3.6. STOPPING MACHINE
• 6.3.7. SWINGING
• 6.3.8. OPERATION OF WORK EQUIPMENT
• 6.3.9. HANDLING ACTIVE MODE
• 6.3.10. WORKING MODE SELECTION
• 6.3.11. PROHIBITIONS FOR OPERATION
• 6.3.12. PRECAUTIONS FOR OPERATION
• 6.3.13. PRECAUTIONS WHEN TRAVELLING UP OR DOWN HILLS
• 6.3.14. HOW TO ESCAPE FROM MUD
• 6.3.15. WORK POSSIBLE USING HYDRAULIC EXCAVATOR
• 6.3.16. REPLACEMENT AND INVERSION OF BUCKET
• 6.3.17. PARKING THE MACHINE
• 6.3.18. CHECK AFTER FINISHING WORK
• 6.3.19. STOPPING ENGINE
• 6.3.20. CHECK AFTER STOPPING ENGINE
• 6.4. TRANSPORTATION
• 6.4.1. LOADING, UNLOADING WORK
• 6.5. COLD WEATHER OPERATION
• 6.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 6.5.2. PRECAUTIONS AFTER COMPLETION OF WORK
• 6.6. LONGTERM STORAGE
• 6.6.1. BEFORE STORAGE
• 6.6.2. DURING STORAGE
• 6.6.3. AFTER STORAGE
• 6.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 6.7. TROUBLESHOOTING
• 6.7.1. PHENOMENA THAT ARE NOT FAILURES
• 6.7.2. METHOD OF TOWING MACHINE
• 6.7.3. USING METHOD FOR LIGHTWEIGHT TOWING HOLE
• 6.7.4. PRECAUTIONS ON PARTICULAR JOBSITES
• 6.7.5. IF BATTERY IS DISCHARGED
• 6.7.6. OTHER TROUBLE
• 6.8. OPERATION INSTRUCTIONS FOR HIGH REACH WORK EQUIPMENT FOR PC2406
• 6.8.1. PRECAUTIONS WHEN OPERATING
• 6.8.2. CHECK BEFORE STARTING
• 6.8.3. OPERATION
• 6.8.4. RAISING WORK EQUIPMENT
• 6.8.5. WORKING RANGE AND USING RANGE OF BOOM
• 6.8.6. WORKING RANGE AND RANGE OF USE OF BOOM
• 6.8.7. TRANSPORTATION (HIGH REACH DEMOLITION)
• 7. MAINTENANCE
• 7.1. GUIDES TO MAINTENANCE
• 7.2. OUTLINES OF SERVICE
• 7.2.1. OUTLINE OF OIL, FUEL, COOLANT
• 7.2.2. EXPLANATION OF LUBRICATION CHART DECAL
• 7.2.3. OUTLINE OF ELECTRICAL SYSTEM
• 7.2.4. OUTLINE OF HYDRAULIC SYSTEM
• 7.3. WEAR PARTS LIST
• 7.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 7.4.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
• 7.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 7.5.1. LIST OF NECESSARY TOOLS
• 7.5.2. TORQUE LIST
• 7.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 7.7. MAINTENANCE SCHEDULE CHART
• 7.7.1. MAINTENANCE SCHEDULE CHART
• 7.7.2. MAINTENANCE WHEN USING HYDRAULIC BREAKER
• 7.8. SERVICE PROCEDURE
• 7.8.1. INITIAL 250 HOURS SERVICE
• 7.8.2. WHEN REQUIRED
• 7.8.3. CHECK BEFORE STARTING
• 7.8.4. EVERY 100 HOURS SERVICE
• 7.8.5. EVERY 250 HOURS SERVICE
• 7.8.6. EVERY 500 HOURS SERVICE
• 7.8.7. EVERY 1000 HOURS SERVICE
• 7.8.8. EVERY 2000 HOURS SERVICE
• 7.8.9. EVERY 4000 HOURS SERVICE
• 7.8.10. EVERY 5000 HOURS SERVICE
• 8. SPECIFICATIONS
• 8.1. SPECIFICATIONS
• 8.1.1. PC2106K, PC210LC6K
• 8.2. SPECIFICATIONS
• 8.2.1. PC240LC6K, PC240NLC6K
• 8.2.2. explanation of LIFTING CAPACITY CHART
• 9. OPTIONS, ATTACHMENTS
• 9.1. PRECAUTIONS RELATED TO SAFETY
• 9.1.1. PRECAUTIONS WHEN INSTALLING ATTACHMENTS
• 9.2. HANDLING BUCKET WITH HOOK
• 9.2.1. CHECKING FOR DAMAGE TO BUCKET WITH HOOK
• 9.2.2. PROHIBITED OPERATIONS
• 9.2.3. PRECAUTIONS DURING OPERATIONS
• 9.3. MACHINES READY FOR ATTACHMENTS
• 9.3.1. EXPLANATION OF COMPONENTS
• 9.3.2. ATTACHMENT MOUNTING/DISMOUNTING PROCEDURE
• 9.4. INTRODUCTION OF ATTACHMENTS
• 9.4.1. SPECIFICATION, USE
• 9.4.2. ATTACHMENT INSTALLATION COMBINATION TABLE
• 9.4.3. SELECTION OF TRACK SHOES
• 9.4.4. SELECTION OF BUCKET TEETH
• 9.4.5. HANDLING TRAPEZOIDAL BUCKET
• 9.4.6. USING THE EXTENSION ARM
• 9.4.7. HANDLING THE CLAMSHELL BUCKET
• 9.5. EXTENDING MACHINE SERVICE LIFE
• 9.5.1. HYDRAULIC BREAKER
• 9.5.2. POWER RIPPER
• 9.5.3. MAIN FIELDS OF APPLICATIONS
• 9.5.4. FORK GRAB
• 9.5.5. GRAPPLE BUCKET
• 9.5.6. SCRAP GRAPPLE
• 9.5.7. CRUSHER SMASHER
• 9.5.8. HYDRAULIC PILE DRIVER
• 9.5.9. HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE
• 9.5.10. PC BOOM
• 9.5.11. M STRAIGHT BOOM
• 9.5.12. FRONT DOZER BLADE