Komatsu PC4000E-6 Hydraulic Mining Shovel Field Assembly Instruction 08234up-EN-3

Description

• Model List:
  • PC4000E-6 Hydraulic Mining Shovel

• 1. SAFETY
• 1.1. SAFETY INFORMATION
• 1.2. OVERVIEW
• 1.3. SOUND PRESSURE LEVEL IN THE OPERATORS CAB.
• 1.4. GENERAL PRECAUTIONS COMMON TO OPERATION ON THE EXCAVATOR
• 1.5. PRECAUTION FOR MAINTENANCE
• 1.6. ADDITIONAL SAFETY INFORMATION FOR TROUBLESHOOTING AND ADJUSTMENTS
• 1.7. SPECIAL SAFETY EQUIPMENT
• 1.8. ADDITIONAL SAFETY PRECAUTIONS
• 2. GENERAL
• 2.1. GENERAL
• 2.2. ASSEMBLY SITE REQUIREMENTS
• 2.3. GENERAL INSTALLATION PROCEDURES FOR HYDRAULIC HOSE LINES
• 3. ASSEMBLY SEQUENCE
• 3.1. ASSEMBLY SEQUENCE OF FACE SHOVEL MACHINES
• 3.2. ASSEMBLY SEQUENCE OF BACKHOE MACHINES
• 3.3. ASSEMBLY OF UNDERCARRIAGE
• 3.4. MOUNTING OF THE CABLE DRUM
• 3.5. MOUNTING OF THE CABLE GUIDE
• 3.6. MOUNTING SUPERSTRUCTURE PLATFORM ONTO UNDERCARRIAGE
• 3.7. MOUNTING OF THE MACHINERY HOUSE RAILINGS
• 3.8. MOUNTING MACHINERY HOUSE ONTO THE SUPERSTRUCTURE PLATFORM
• 3.9. MOUNTING OF THE HIGH VOLTAGE CABINET
• 3.10. MOUNTING OF BATTERY BOX AND HYDRAULIC ACCESS LADDER
• 3.11. PREASSEMBLY OF FACE SHOVEL BOOM
• 3.12. PREASSEMBLY OF BACKHOE BOOM
• 3.13. MOUNTING OF THE COUNTERWEIGHT
• 3.14. HIGH VOLTAGE INTERLOCK SAFETY SWITCHES
• 3.15. CONNECT HIGH VOLTAGE CABLES AND CONTROL CABLES ON MACHINES WITH CABLE DRUM
• 3.16. CONNECT HIGH VOLTAGE CABLES ON MACHINES WITH CABLE GUIDE
• 3.17. CONNECT THE POWER CABLES INSIDE THE HIGH VOLTAGE SWITCH CABINET
• 3.18. CONNECT THE AIR CONDITIONER HOSES TO THE HIGH VOLTAGE SWITCH CABINET
• 3.19. MOUNTING OF THE CAB BASE
• 3.20. ATTACHING THE CAB WITH SUPPORT FRAME TO THE CAB BASE
• 3.21. CONNECTING THE HIGH PRESSURE LINES OF THE MAIN PUMPS
• 3.22. ATTACHING THE HYDRAULIC OIL RESERVOIR
• 3.23. ATTACHING THE HYDRAULIC OIL COOLER
• 3.24. CONNECTING SWING GEAR HYDRAULIC LINES
• 3.25. CONNECTING THE LEAKAGE AND PRESSURE HOSES FROM VALVE BLOCK
• 3.26. CONNECTING THE HOSE LINES OF THE TRANSFER PUMP
• 3.27. CONNECTING HYDRAULIC LINES TO THE ROTARY JOINT
• 3.28. ATTACHING THE HANDRAILS, CATWALKS AND STEPS
• 3.29. CENTRAL REFILLING SYSTEM
• 3.30. CONNECTING THE GREASE LINES OF THE AUTOMATIC LUBRICATION SYSTEMS
• 3.31. PRECHECKS PRIOR TO INITIAL START UP
• 3.32. HIGH VOLTAGE INTERLOCK SYSTEM
• 3.33. CHECKING DIRECTION OF MOTOR ROTATION
• 3.34. CHECK AND ADJUST ALIGNMENT OF MAIN MOTOR
• 3.35. FILLING AND BLEEDING THE HYDRAULIC SYSTEM
• 3.36. ASSEMBLY FACE SHOVEL ATTACHMENT
• 3.37. BLEEDING HYDRAULIC CIRCUITS
• 3.38. ATTACHING FACE SHOVEL TO THE STICK
• 3.39. ASSEMBLY BACKHOE ATTACHMENT
• 3.40. BLEEDING HYDRAULIC CIRCUITS
• 3.41. ATTACHING BACKHOE BUCKET TO THE STICK
• 3.42. BLEEDING HYDRAULIC CIRCUITS OF THE TRAVEL MOTORS
• 4. FINAL CHECKS AND ADJUSTMENTS
• 4.1. COMMISSIONING CHECK LIST
• 4.2. ADJUSTMENT OF AUTOMATIC LUBRICATION SYSTEMS
• 4.3. MAIN PUMP ADJUSTMENT IN RELATION TO ALTITUDE AT THE MINE SITE
• 4.4. PRESSURE COMPENSATION OF SEALED COMPONENTS
• 4.5. PLACING THE FIRE DETECTION AND SUPPRESSION SYSTEM IN SERVICE
• 4.6. COMMISSIONING OF THE AIR CONDITIONING
• 4.7. PERFORM THE PMCLINIC ACCORDING TO THE PMCLINIC PROCEDURE MANUAL
• 4.8. HANDLING OF DOCUMENTATION AFTER ASSEMBLY AND COMMISSIONING
• 5. ORBCOMM INITIALIZATION
• 5.1. ORBCOMM TERMINAL ACTIVATION
• 5.2. WEBCARE BASIC INFORMATION FOR MACHINE REGISTRATION
• 6. DISASSEMBLY OF THE MACHINE
• 6.1. SAFETY PRECAUTIONS FOR DISASSEMBLING THE MACHINE
• 6.2. GROUNDING PROCEDURE OF THE HIGH VOLTAGE SYSTEM ON MACHINES WITH CABLE DRUM
• 6.3. GROUNDING PROCEDURE OF THE HIGH VOLTAGE SYSTEM ON MACHINES WITH CABLE GUIDE
• 6.4. DISASSEMBLY SEQUENCE OF FACE SHOVEL MACHINES
• 6.5. DISASSEMBLY SEQUENCE OF BACKHOE MACHINES
• 6.6. DISPOSAL OF WASTE MATERIAL